1. Introduction
Chain Bucket IronExperience the pinnacle of modern dredging technology with the Chain Bucket Iron Powder Dredger, a masterpiece of engineering precision. Specifically crafted for the rigorous demands of sand and gravel excavation with a particular focus on iron ore extraction, this sophisticated device is a marvel of contemporary design. Equipped with an integrated system that combines the efficiency of a chain bucket with an advanced screening mechanism, it is adept at collecting and processing sand and gravel from a variety of aquatic environments, including rivers and lakes. What sets this dredger apart is its innovative screening system, which excels in the precise separation of iron ore from other materials. Utilizing the powerful rotational dynamics of its chain bucket, it masterfully excavates from the riverbed, executing an initial screening with remarkable precision. Engineered for peak performance, this dredger boasts exceptional efficiency, unmatched durability, and remarkable adaptability, making it suitable for a wide range of environmental and geological conditions. At its core lies a sophisticated screening system that leverages the magnetic properties of iron ore to enhance extraction capabilities. Employing a spectrum of advanced techniques, such as strong and weak magnetic iron ore dressing processes, roasting magnetic separation, flotation, and high-intensity magnetic separation, this dredger is equipped to handle the full range of iron ore grades, from the most challenging low-grade ores to the premium high-grade varieties. The Chain Bucket Iron Powder Dredger is truly a benchmark of excellence in iron ore extraction, providing the modern steel industry with the tools it needs through its meticulously crafted mineral processing techniques and groundbreaking technological advancements.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger enables seamless and highly efficient one-man operation, setting a new benchmark in technological advancement.
- Efficient Cutter/Wheel Drive: Equipped with a cutting-edge, high-performance cutter/wheel drive system, guaranteeing optimal operation and superior efficiency.
- Reliable Hydraulic System: Utilizes a robust and dependable hydraulic system, ensuring smooth and uninterrupted operation across diverse conditions.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system that enhances engine efficiency and performance, ensuring longevity and reliability.
- Pre-Delivery Testing: Meticulously assembled and put through rigorous quality testing before delivery, guaranteeing top-notch performance and reliability.
- Quick Assembly: Designed for easy and rapid assembly, whether afloat or onshore, to minimize downtime and maximize productivity, keeping you ahead of the curve.
- Standard Design: Adheres to standard design principles, ensuring eligibility for the Coastal Waters Certificate and full compliance with maritime regulations.
- Spare Parts Availability: Features readily available standard spare parts from stock, facilitating easy and efficient maintenance to keep operations running smoothly and without interruption.
- Optional Equipment: Offers a diverse range of optional equipment to meet specific operational needs and enhance versatility, tailoring your dredging experience.
3. Specification
Main Parameter Information:
- Capacity:With an impressive capacity of 120 m³/h, this dredger is engineered for high-efficiency mud extraction, ensuring smooth operations even in challenging conditions.
- Dredging Depth:Able to reach depths of 3-5 m, the dredger guarantees comprehensive coverage and performance across variable underwater terrains.
- Discharge Distance:Boasting a discharge distance of 180 m, it efficiently relocates dredged material, optimizing project timelines.
- Main Engine:Powered by a robust 100 KW engine, this dredger delivers reliable performance and power to tackle demanding tasks.
- Operation System:Equipped with a state-of-the-art electric control system, it ensures precise and effortless operation for enhanced productivity.
- Selection Materials:Iron
- IronSelection Rate:With an exceptional selection rate of 95%, the process ensures the highest quality and consistency in material selection.
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted to excel in the following scenarios, ensuring top-notch performance and unrivaled reliability:
- Coastal and Inland River Dredging: Expertly engineered to deliver outstanding results in both coastal regions and inland river systems, ensuring seamless operation in diverse environments.
- Sediment Excavation: Efficiently tackles cohesive sediment, adhering meticulously to the rigorous standards of MWR's class III requirements, guaranteeing precise and effective sediment management.
- Mud and Sand Transport: Ingeniously designed to skillfully and effortlessly transport mud and sand across extensive distances, optimizing operational efficiency with every load.
- Flexible Use: Its highly adaptable design empowers remarkable functionality across a multitude of environmental conditions, catering to diverse dredging needs with unparalleled versatility and precision.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is expertly crafted to house the engine room with utmost efficiency, ensuring seamless operations and peak performance under all conditions.
- Side Pontoons: Thoughtfully engineered, the two side pontoons are seamlessly connected to the main pontoon via bolts. This design not only facilitates effortless transport but also ensures a streamlined and swift assembly process.
- Construction: Expertly engineered with precision, all components boast a robust welded steel construction, ensuring unparalleled durability and strength. The hull features premium CCSB-grade shipbuilding steel plate, underscoring a commitment to superior quality.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our dedicated technical team provides unwavering support, ensuring your operations remain seamless and productive, thereby cultivating enduring reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Through regular inspections and comprehensive maintenance, we guarantee that your equipment performs optimally, significantly extending its valuable lifecycle.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We supply top-notch replacement components as needed, ensuring your equipment's operational integrity and superior efficiency are always maintained.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access expert solutions for all your technical queries and challenges. Our support ensures you possess the knowledge and backup required to overcome any hurdle.
- Training: Tailored Educational Programs for Mastery and Proficiency We design personalized training services to equip your team with the skills to operate and maintain the dredger efficiently, fostering confidence and expertise.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to superior quality and safety standards.
- BV: Bureau Veritas - Recognized globally, this esteemed certification underscores our steadfast adherence to the most stringent international standards.
- ISO9001: International Quality Management Standard - Our pledge to maintaining exceptional quality management practices that set the benchmark in the industry.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with key industry benchmarks and best practices.
- DNV: DNV GL - A distinguished accreditation that reflects our dedication to unparalleled safety and rigorous quality standards that exceed expectations.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted with the finest CCS marine steel, ensuring unbeatable durability and exceptional performance. By integrating state-of-the-art technology, we deliver a dredging solution that stands the test of time.
- Reliable Performance: Experience the pinnacle of superior performance, thanks to our advanced drive system and trustworthy electrical components. Designed with optimal efficiency and extended longevity in mind, our dredger ensures your operations run smoothly and effectively.
- Customization: We offer unmatched flexibility with the ability to tailor the dredger to your precise specifications. This customization ensures adaptability to various working conditions and environments, providing a personalized solution for your needs.
- Fast Delivery: Take advantage of our rapid delivery service, with standard designs ready to ship in just 10-15 days. This means you can minimize downtime and start your projects promptly, without unnecessary waiting.
- Comprehensive Support: Enjoy complete peace of mind with our lifetime technical support, extensive maintenance solutions, and thorough training services. These offerings ensure seamless and efficient operation, empowering you to focus on your core business activities with confidence.
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