1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is not just any device; it represents the pinnacle of modern engineering, tailored specifically for the rigorous challenges of sand and gravel excavation, especially focusing on the lucrative iron ore extraction. This high-tech marvel incorporates a seamless integration of a chain bucket and a precision screening mechanism, empowering it to efficiently extract resources from a variety of aquatic environments, including rivers and lakes. What truly distinguishes this equipment is its superior capability to meticulously segregate iron ore from other substances, a feat achieved through its advanced screening system. Utilizing the powerful rotation of the chain bucket, the dredger expertly excavates from the waterbed, conducting an initial screening to isolate iron ore from unwanted materials. Designed with an unwavering commitment to unrivaled efficiency, strong durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is adeptly built to excel across a range of environmental and geological conditions. At the heart of its operation is a specialized screening system that employs sophisticated technical processes, exploiting the magnetic differences in iron ore to enhance extraction efficiency. These processes encompass a diverse array of advanced techniques, including both strong and weak magnetic iron ore dressing process flows, ensuring effective separation of iron ore. Methods such as roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied, accommodating various iron ore grades, from the less rich to the most affluent. Consequently, the Chain Bucket Iron Powder Dredger emerges as an epitome of efficiency and expertise in iron ore extraction, exceptionally equipped to satisfy the complex demands of the contemporary steel industry through its meticulously crafted mineral processing flow and groundbreaking technological advancements.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger enables seamless and exceptionally efficient one-man operation, setting a new benchmark in technological advancement. It offers the ultimate in operational precision and ease.
- Efficient Cutter/Wheel Drive: Outfitted with a cutting-edge, high-performance cutter/wheel drive system that guarantees optimal operation, enhancing productivity with superior efficiency.
- Reliable Hydraulic System: Utilizes a robust and dependable hydraulic system, designed to deliver smooth, uninterrupted operation even under diverse and challenging conditions.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system to significantly enhance engine efficiency and performance, ensuring longevity and reliability.
- Pre-Delivery Testing: Meticulously assembled and subjected to rigorous quality testing prior to delivery, guaranteeing top-notch performance and unwavering reliability.
- Quick Assembly: Expertly engineered for swift and straightforward assembly, either afloat or onshore, to minimize downtime and maximize productivity.
- Standard Design: Conforms to the highest standard design principles, ensuring full eligibility for the Coastal Waters Certificate and compliance with stringent maritime regulations.
- Spare Parts Availability: Features an extensive range of readily available standard spare parts from stock, facilitating easy and efficient maintenance to keep operations running smoothly and efficiently.
- Optional Equipment: Offers a diverse range of optional equipment options to cater to specific operational needs, enhancing versatility and functionality.
3. Specification
Main Parameter Information: Unveiling the robust details that set our equipment apart in the industry.
- Capacity:120m³/h - Experience high efficiency with a powerful capacity designed to meet your demanding slurry processing needs.
- Dredging Depth:3-5m - Dive into flexibility with our variable dredging depth, ensuring optimal performance across varied conditions.
- Discharge Distance:180m - Reach further with confidence, facilitated by an impressive discharge distance.
- Main Engine:100KW Cummins - Power through tasks with the reliable and efficient 100 KW Cummins engine, ensuring seamless operations.
- Operation System:Electric control - Simplify your operations with our advanced electric control system, designed for precision and ease of use.
- Selection Materials:Iron
- Iron - Crafted with durable iron to withstand the toughest conditions, ensuring longevity and reliability.Selection Rate:95% - Achieve outstanding efficiency with a remarkable selection rate, optimizing your processing capabilities.
4. Application Scenarios
This advanced dredger is meticulously designed to excel in a variety of challenging scenarios:
- Coastal and Inland River Dredging: Expertly engineered, it showcases superior performance in both coastal regions and inland river systems.
- Sediment Excavation: Efficiently manages cohesive sediment, strictly adhering to the stringent standards of MWR's class III requirements.
- Mud and Sand Transport: Skillfully crafted to transport mud and sand across extensive distances with remarkable ease.
- Flexible Use: Its versatile design facilitates functionality across a multitude of environmental conditions, catering to diverse dredging requirements.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is ingeniously constructed to house the engine room with great efficiency, assuring seamless operations and peak performance at all times.
- Side Pontoons: Ingeniously engineered, the two side pontoons are meticulously connected to the main pontoon with precision bolts, facilitating effortless transport and simplified assembly processes.
- Construction: Expertly crafted, every component is made from robust, welded steel construction, providing unrivaled durability and strength. The hull features premium CCSB-grade shipbuilding steel plate, underscoring its exceptional quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our unwavering commitment to your success shines through with lifetime technical support, offered by a dedicated team ensuring your operations are seamless and effective, building a foundation of enduring reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Through meticulous regular inspections and comprehensive maintenance services, we promise to keep your equipment at peak performance, prolonging its longevity and ensuring it remains a valuable asset.
- Accessory Replacement: Premium Quality Components for Seamless Functionality To maintain the integrity and efficiency of your equipment, we supply only premium-quality replacement parts, ensuring a seamless operation whenever component substitution is necessary.
- Technical Assistance: Expert Solutions for Your Every Inquiry Our expert technical team is at your service, ready to provide insightful answers to all your inquiries and challenges, empowering you with the confidence to master any situation.
- Training: Tailored Educational Programs for Mastery and Proficiency Immerse your team in our tailored training programs, carefully crafted to enhance their mastery and proficiency in operating and maintaining the dredger, instilling confidence and ensuring competence in every task.
7. Certifications
- CCS: - A Pinnacle of Quality China Classification Society - A hallmark of excellence, representing our unwavering commitment to unparalleled quality and uncompromising safety.
- BV: - Global Recognition Bureau Veritas - Recognized globally, this prestigious certification underscores our unyielding adherence to the most stringent international standards.
- ISO9001: - Quality Management Excellence International Quality Management Standard - Our steadfast pledge to uphold superior quality management practices without exception.
- ZC: - Comprehensive Compliance (Additional Certification) - A further testament to our comprehensive compliance with all industry benchmarks and standards, solidifying our commitment to excellence.
- DNV: - Distinguished Accreditation DNV GL - A distinguished accreditation that reflects our unwavering dedication to safety, coupled with rigorous quality standards that define our operations.
8. Why Choose HengPeng
- High Quality: Expertly engineered to perfection, our iron dredger is constructed with premier CCS marine steel, delivering unparalleled durability and exceptional performance. This is achieved through the seamless integration of cutting-edge technology, ensuring lasting reliability in every dredging operation.
- Reliable Performance: Harness the power of superior engineering with our advanced drive system and high-quality electrical components. These elements are meticulously designed to deliver optimal efficiency and extended service life, making our dredger a testament to reliable and consistent performance.
- Customization: Experience unmatched versatility with our dredger, which offers exceptional customization options to suit your specific requirements. This adaptability allows it to excel in a wide range of operational environments, ensuring your project's unique demands are fully met.
- Fast Delivery: Take advantage of our expedited delivery service, ensuring that our standard designs are ready for prompt dispatch, typically within an impressive 10-15 days. This guarantees minimal downtime and rapid project commencement.
- Comprehensive Support: Experience unparalleled reassurance with our all-encompassing support package, which includes lifetime technical assistance, thorough maintenance solutions, and immersive training services. These offerings are designed to ensure smooth, efficient operation and your complete satisfaction.
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