1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a masterfully designed, cutting-edge piece of equipment crafted specifically to tackle the challenging tasks of digging and screening sand and gravel, placing a special focus on the extraction of iron ore. This remarkable piece of machinery integrates a sophisticated system featuring both a chain bucket and a high-precision screening mechanism, allowing it to efficiently extract sand and gravel from water bodies, including rivers and lakes. Its most notable feature is its exceptional capability to meticulously separate iron ore from other materials via an innovative screening system. Functioning on a principle that capitalizes on the rotational capabilities of the chain bucket, the dredger expertly excavates from the water's bed, performing an initial screening process to differentiate iron ore from impurities. Engineered with an emphasis on achieving optimal efficiency, unparalleled durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is designed to excel in a variety of environmental and geological settings. At the heart of its operation is a screening system that utilizes specialized technical processes, taking advantage of the magnetic differences in iron ore to enhance extraction effectiveness. These processes incorporate a range of advanced techniques, including both strong and weak magnetic iron ore dressing process flows, ensuring effective separation of iron ore. Techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied, addressing a wide range of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger stands as a symbol of excellence and expertise in iron ore extraction, perfectly equipped to satisfy the diverse demands of the modern steel industry through its meticulously crafted mineral processing flow and technological innovations.
2. Features
- Advanced Control System: Our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger is equipped with a cutting-edge PLC control system, elevating operational efficiency to new heights. Experience seamless one-man operation, setting the benchmark for modern technological prowess in slurry handling.
- Efficient Cutter/Wheel Drive: Harness the power of our state-of-the-art, high-performance cutter/wheel drive system. Engineered for excellence, it ensures the dredger achieves optimal operation and superior efficiency across challenging environments.
- Reliable Hydraulic System: This dredger boasts a strong and reliable hydraulic system, designed to ensure smooth, consistent operations under a wide range of conditions, ensuring your projects proceed without a hitch.
- Fresh Water Cooling: Our sophisticated fresh water cooling system boosts engine efficiency and enhances overall dredger performance, ensuring powerful and reliable operation when it's needed most.
- Pre-Delivery Testing: Every dredger is meticulously assembled and undergoes rigorous quality testing prior to delivery. This guarantees top-notch performance and reliability, providing peace of mind and superior functionality.
- Quick Assembly: Designed for swift and straightforward assembly both afloat and onshore, this dredger minimizes downtime and optimizes productivity, making it an ideal choice for time-sensitive projects.
- Standard Design: Our dredger adheres to standard design principles, ensuring it meets the Coastal Waters Certificate requirements and complies with all relevant maritime regulations, safeguarding your investment.
- Spare Parts Availability: Enjoy peace of mind with readily available standard spare parts that are stocked for easy access. This facilitates efficient maintenance, keeping operations running smoothly and with minimal interruption.
- Optional Equipment: A diverse range of optional equipment is available to tailor your dredger to specific operational needs, enhancing its versatility and performance across various projects.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
Introducing the China Heavy-Duty 120m3/T Chain Bucket Iron Dredger, a marvel of engineering meticulously crafted for diverse and challenging scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver exceptional performance in both coastal regions and the intricate systems of inland rivers, ensuring seamless operations.
- Sediment Excavation: Efficiently tackles cohesive sediment, proficiently adhering to the exacting standards of MWR's class III requirements, ensuring precision and reliability.
- Mud and Sand Transport: Skillfully designed for the adept transport of mud and sand across vast distances, promising ease and efficiency in every operation.
- Flexible Use: With an adaptable design, this dredger empowers functionality across a multitude of environmental conditions, expertly catering to various dredging needs with unmatched versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse stands as the heart of the dredger, efficiently housing the engine room to ensure seamless operations and peak performance every time.
- Side Pontoons: Ingeniously designed for maximum convenience, the two side pontoons are securely connected to the main pontoon with bolts, facilitating effortless transport and streamlined assembly for on-the-go efficiency.
- Construction: Expertly crafted with precision, all components boast a robust welded steel construction, promising unmatched durability and exceptional strength. The hull proudly employs premium CCSB-grade shipbuilding steel plate, a testament to its superior quality and performance.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unwavering operational efficiency with our dedicated technical team's continuous support. We ensure your operations thrive seamlessly, nurturing enduring reliability and peak performance.
- Maintenance Service: Ensuring Peak Performance and Longevity Through regular inspections and comprehensive maintenance, we guarantee your equipment consistently operates at its best, significantly extending its lifecycle and maximizing your investment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever replacement is necessary, we provide premium quality components that uphold your equipment's integrity and efficiency, ensuring flawless functionality and continuous productivity.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to expert solutions and comprehensive support for all technical inquiries, empowering you with the confidence and knowledge to conquer any challenge you encounter.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training programs are meticulously crafted to empower your team with vital skills for proficiently operating and maintaining the dredger, fostering confidence and expertise.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our commitment to quality and safety.
- BV: Bureau Veritas - Recognized globally, this certification underscores our adherence to international standards.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks.
- DNV: DNV GL - A distinguished accreditation that reflects our dedication to safety and rigorous quality standards.
8. Why Choose HengPeng
- High Quality: Crafted to perfection, our iron dredger boasts the use of premium CCS marine steel. This not only guarantees exceptional durability but also delivers remarkable performance by leveraging state-of-the-art technology.
- Reliable Performance: Elevate your operational efficiency with our cutting-edge drive system, paired with reliable electrical components. Designed to offer top-tier performance and enhanced longevity, our products are built to withstand the test of time.
- Customization: Experience the ultimate in customization with our dredgers, expertly tailored to suit your specific requirements and seamlessly adapt to any working environment, offering unmatched versatility.
- Fast Delivery: Capitalize on our rapid delivery service, with standard designs expertly prepared for shipment within just 10-15 days, ensuring minimal downtime for your operations.
- Comprehensive Support: Rest easy with our lifetime technical support and exhaustive maintenance solutions. Coupled with practical training services, we guarantee a smooth and efficient operation for the lifetime of your equipment.
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