1. Introduction
Chain Bucket Iron The Chain Bucket Iron Powder Dredger is a sophisticated, state-of-the-art device designed specifically for the demanding task of digging and screening sand and gravel, with a special emphasis on iron ore extraction. This advanced equipment boasts an integrated system featuring a chain bucket and a precision screening mechanism, enabling it to effectively harvest sand and gravel from various water bodies such as rivers and lakes. The device's standout feature is its ability to meticulously separate iron ore from other materials through its cutting-edge screening system. Operating on a principle that leverages the rotational prowess of the chain bucket, the dredger skillfully excavates from the water's bed, performing an initial screening to distinguish iron ore from impurities. Crafted with a focus on optimal efficiency, robust durability, and impressive adaptability, the Chain Bucket Iron Powder Dredger is engineered to thrive in diverse environmental and geological terrains. The screening system at its core employs specialized technical processes, harnessing the magnetic disparities of iron ore to maximize extraction efficacy. These processes encompass a range of advanced techniques like the strong and weak magnetic iron ore dressing process flows, ensuring proficient separation of iron ore. Techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation are deftly utilized, catering to a spectrum of iron ore grades, from low-grade to high-grade. As a result, the Chain Bucket Iron Powder Dredger stands as a paragon of efficiency and professionalism in iron ore extraction, adeptly equipped to meet the multifaceted needs of the modern steel industry through its meticulously developed mineral processing flow and technological innovations.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger allows for seamless and highly efficient one-man operation, setting the standard for technological advancement.
- Efficient Cutter/Wheel Drive: Outfitted with a cutting-edge, high-performance cutter/wheel drive system, ensuring optimal operation and superior efficiency.
- Reliable Hydraulic System: Utilizes a robust and dependable hydraulic system, providing smooth and uninterrupted operation under various conditions.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system to enhance engine efficiency and performance.
- Pre-Delivery Testing: Meticulously assembled and subjected to rigorous quality testing before delivery, ensuring top-notch performance and reliability.
- Quick Assembly: Engineered for easy and rapid assembly, whether afloat or onshore, to minimize downtime and maximize productivity.
- Standard Design: Conforms to standard design principles, ensuring eligibility for the Coastal Waters Certificate and compliance with maritime regulations.
- Spare Parts Availability: Features readily available standard spare parts from stock, facilitating easy and efficient maintenance to keep operations running smoothly.
- Optional Equipment: Provides a range of optional equipment options to cater to specific operational needs and enhance versatility.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials:Iron
- Iron Selection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform in both coastal regions and inland river systems.
- Sediment Excavation: Efficiently tackles cohesive sediment, adhering to the rigorous standards of MWR's class III requirements.
- Mud and Sand Transport: Designed to skillfully transport mud and sand across extensive distances with ease.
- Flexible Use: Its adaptable design empowers functionality in a multitude of environmental conditions, catering to various dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, ensuring seamless operations and peak performance.
- Side Pontoons: Ingeniously designed, the two side pontoons are connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly.
- Construction: Expertly crafted, all parts feature a robust welded steel construction, guaranteeing unmatched durability and strength. The hull uses premium CCSB-grade shipbuilding steel plate, a testament to its superior quality.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Continuous support from our dedicated technical team ensures that your operations run smoothly and efficiently, fostering long-term reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Regular inspections and thorough maintenance are performed to guarantee optimal performance and extend the lifecycle of your valuable equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide high-quality replacements for original components whenever needed, ensuring your equipment maintains its integrity and efficiency.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert answers to all your technical questions and issues, ensuring you have the knowledge and support needed to tackle any challenge.
- Training: Tailored Educational Programs for Mastery and Proficiency We offer customized training services designed to empower your team with the skills to efficiently operate and maintain the dredger, ensuring confidence and competence.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our commitment to quality and safety.
- BV: Bureau Veritas - Recognized globally, this certification underscores our adherence to international standards.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks.
- DNV: DNV GL - A distinguished accreditation that reflects our dedication to safety and rigorous quality standards.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted with CCS marine steel, ensuring unmatched durability and performance, thanks to our integration of cutting-edge technology.
- Reliable Performance: Experience superior performance with our state-of-the-art drive system and dependable electrical components, designed for optimal efficiency and longevity.
- Customization: We offer unparalleled flexibility with the ability to customize the dredger to meet your exact needs and adapt to diverse working environments.
- Fast Delivery: Benefit from our swift delivery service, with standard designs ready to be dispatched within a mere 10-15 days.
- Comprehensive Support: Enjoy peace of mind with our lifetime technical support, comprehensive maintenance solutions, and hands-on training services to ensure seamless operation.
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