1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an exquisite and cutting-edge marvel of modern engineering, purpose-built to tackle the formidable challenge of excavating and sorting sand and gravel, with a sharp focus on the extraction of precious iron ore. This high-tech apparatus integrates a dynamic chain bucket system coupled with a precise screening mechanism, making it adept at gathering sand and gravel from diverse aquatic environments like rivers and lakes. Its crowning feature is the meticulous separation of iron ore from extraneous materials via its avant-garde screening system. By harnessing the rotational finesse of the chain bucket, the dredger efficiently excavates the waterbed, initiating a preliminary screen to isolate iron ore from impurities. Engineered for peak efficiency, remarkable durability, and versatile adaptability, the Chain Bucket Iron Powder Dredger excels across varied and challenging environmental and geological landscapes. At its core lies a sophisticated screening system employing advanced technical methodologies that exploit the magnetic properties of iron ore to optimize extraction performance. These methodologies span a spectrum of innovative techniques, including robust and subtle magnetic iron ore dressing process flows, ensuring superior iron ore separation. By employing techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation, it caters to a wide array of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger epitomizes efficiency and professionalism in iron ore extraction, aptly equipped to fulfill the complex demands of the contemporary steel industry through its refined mineral processing flow and pioneering technological advancements.
2. Features
- Advanced Control System: Experience unrivaled efficiency and convenience with our state-of-the-art PLC control system. This advanced technology empowers a seamless one-man operation, pushing the boundaries of modern dredging and setting a new benchmark in operational excellence.
- Efficient Cutter/Wheel Drive: Equipped with an innovative, high-performance cutter/wheel drive system, this dredger ensures precision in operation and delivers exceptional efficiency, making it a powerhouse in its class.
- Reliable Hydraulic System: Our dredger is powered by a robust and dependable hydraulic system, designed to provide smooth, seamless, and uninterrupted performance even under demanding conditions.
- Fresh Water Cooling: Utilizing an advanced fresh water cooling system, this dredger enhances engine efficiency and boosts overall performance, ensuring reliability in every operation.
- Pre-Delivery Testing: Each unit is meticulously crafted and undergoes stringent quality testing prior to delivery, guaranteeing unmatched performance and steadfast reliability upon deployment.
- Quick Assembly: Designed with efficiency in mind, our dredger facilitates easy and swift assembly, whether on water or land, reducing downtime and maximizing operational productivity.
- Standard Design: Adhering to standard design principles, this dredger ensures compliance with maritime regulations and eligibility for the prestigious Coastal Waters Certificate, affirming its reliability and safety.
- Spare Parts Availability: Featuring an inventory of readily available standard spare parts, maintenance is simple and efficient, ensuring your operations are consistently running at peak performance.
- Optional Equipment: A wide array of optional equipment is available, tailored to meet specific operational requirements, enhancing the dredger's versatility and adaptability for diverse applications.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This cutting-edge dredger is expertly designed to excel in the following application scenarios:
- Coastal and Inland River Dredging: Masterfully engineered to deliver optimal performance in both coastal regions and the dynamic environments of inland river systems.
- Sediment Excavation: This powerhouse efficiently excavates cohesive sediment, meeting and exceeding the stringent standards of MWR's class III requirements with remarkable precision.
- Mud and Sand Transport: Skillfully crafted to transport mud and sand across vast distances effortlessly, ensuring smooth operation and maximum efficiency.
- Flexible Use: Its ingenious, adaptable design ensures unparalleled functionality across diverse environmental conditions, addressing a wide array of dredging needs with utmost versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, ensuring seamless operations and peak performance. It is meticulously designed to support and facilitate the optimum functionality of the dredger.
- Side Pontoons: Ingeniously designed, the two side pontoons are connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly. This innovative feature ensures that the dredger can be quickly assembled and disassembled with ease.
- Construction: Expertly crafted, all parts feature a robust welded steel construction, guaranteeing unmatched durability and strength. The hull uses premium CCSB-grade shipbuilding steel plate, a testament to its superior quality, ensuring long-lasting resilience and exceptional performance in demanding environments.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our unwavering commitment to continuous support from a devoted technical team guarantees your operations flow smoothly and efficiently, cultivating enduring reliability in your ventures.
- Maintenance Service: Ensuring Peak Performance and Longevity Regular, meticulous inspections coupled with comprehensive maintenance services are conducted to assure your equipment performs at its peak, significantly extending the life of your invaluable assets.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We offer superior quality replacements for any original components as needed, preserving the integrity and efficiency of your equipment, ensuring it continues to operate seamlessly.
- Technical Assistance: Expert Solutions for Your Every Inquiry Benefit from expert guidance and solutions for all your technical queries and challenges, empowering you with the knowledge and support required to overcome any obstacles with ease.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are meticulously crafted to equip your team with mastery and proficiency, ensuring they can efficiently operate and maintain the dredger with utmost confidence and expertise.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to quality and safety. With this prestigious certification, we assure our clients of the highest standards in our operations and product offerings.
- BV: Bureau Veritas - Globally recognized, this certification underscores our steadfast adherence to international standards. It highlights our commitment to delivering superior products that meet stringent global benchmarks.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices. This certification reflects our dedication to continuous improvement and excellence in quality management.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks. This certification reinforces our position as a leader in the industry, committed to exceeding expectations.
- DNV: DNV GL - A distinguished accreditation that reflects our dedication to safety and rigorous quality standards. This credential stands as a testament to our relentless pursuit of safety and excellence in every aspect of our operations.
8. Why Choose HengPeng
- High Quality: Our iron dredger is a masterpiece, meticulously constructed using superior CCS marine steel, which guarantees exceptional durability and unmatched performance. This robustness is further enhanced by our seamless integration of cutting-edge technology, setting a new benchmark in the industry.
- Reliable Performance: Experience unrivaled performance with our cutting-edge drive system and highly reliable electrical components. These are meticulously designed to deliver optimal efficiency and longevity, ensuring your operations run smoothly and efficiently for years to come.
- Customization: We offer unmatched flexibility, providing you with the ability to tailor the dredger to perfectly align with your specific requirements. This customization ensures adaptability across a wide range of diverse working environments, enabling you to tackle any challenge head-on.
- Fast Delivery: Take advantage of our swift and efficient delivery service. Our standard designs are ready for dispatch in just 10-15 days, ensuring your project timelines remain on track without any delays.
- Comprehensive Support: Enjoy complete peace of mind with our lifetime technical support, offering comprehensive maintenance solutions and hands-on training services. We ensure your operations not only run seamlessly but also achieve their maximum potential with our ongoing support.
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