1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a high-tech marvel, crafted to master the challenging tasks of sand and gravel excavation with a special focus on iron ore extraction. This innovative equipment integrates a chain bucket with a precision screening mechanism, allowing it to efficiently extract sand and gravel from various aquatic environments, including rivers and lakes. Its distinguishing feature is its exceptional ability to meticulously separate iron ore from other substances, thanks to its advanced screening system. Utilizing the chain bucket's rotational capabilities, the dredger expertly excavates material from the waterbed, performing an initial screening to segregate iron ore from impurities. Designed for peak efficiency, durability, and versatility, the Chain Bucket Iron Powder Dredger is built to excel in diverse environmental and geological settings. At its core lies a sophisticated screening system that utilizes specialized technical processes, leveraging the magnetic properties of iron ore for optimal extraction results. These processes incorporate advanced techniques such as strong and weak magnetic iron ore dressing flows, ensuring effective separation of iron ore. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully employed, accommodating a variety of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a benchmark of efficiency and expertise in iron ore extraction, adeptly addressing the complex demands of the modern steel industry with its meticulously crafted mineral processing flow and technological breakthroughs.
2. Features
- Advanced Control System: Boasting a state-of-the-art PLC control system, this dredger exemplifies technological excellence through seamless, one-man operation, elevating efficiency to a new pinnacle.
- Efficient Cutter/Wheel Drive: Equipped with a high-performance, cutting-edge cutter/wheel drive system, this dredger assures peak operational efficiency and optimal performance.
- Reliable Hydraulic System: Features a robust and reliable hydraulic system, enabling smooth, uninterrupted operation under a wide range of conditions.
- Fresh Water Cooling: Integrates a sophisticated fresh water cooling system, significantly boosting engine efficiency and overall performance.
- Pre-Delivery Testing: Expertly assembled and subjected to stringent quality tests before delivery, guaranteeing unmatched performance and reliability.
- Quick Assembly: Designed for swift and effortless assembly, whether afloat or onshore, this feature minimizes downtime while maximizing productivity.
- Standard Design: Adheres to standard design principles, ensuring compliance with maritime regulations and eligibility for the Coastal Waters Certificate.
- Spare Parts Availability: Offers readily available standard spare parts, enabling easy maintenance and ensuring operations remain smooth and efficient.
- Optional Equipment: Provides diverse optional equipment to meet specific operational needs, enhancing versatility and adaptability.
3. Specification
Main Parameter Information: Unveiling the unparalleled capabilities of our flagship product!
- Capacity:120m³/h - Experience the remarkable efficiency and performance, ensuring maximum productivity in every dredging task.
- Dredging Depth:3-5m - Achieve the perfect balance of depth and precision, tailored to meet diverse operational needs.
- Discharge Distance:180m - Guaranteeing extensive reach to effortlessly manage substantial material discharge across vast distances.
- Main Engine:100KW Cummins - Powering our dredger with the robust and reliable Cummins engine, ensuring seamless operation and longevity.
- Operation System:Electric control - Sophisticated, user-friendly electric control system for intuitive and efficient management.
- Selection Materials:Iron
- Iron - Crafted using the finest quality iron for exceptional durability and resilience in challenging environments.Selection Rate:95% - High precision and accuracy in material selection, ensuring optimal performance and effectiveness.
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform with unmatched precision in both dynamic coastal regions and tranquil inland river systems.
- Sediment Excavation: Efficiently tackles cohesive sediment, adhering meticulously to the rigorous standards set forth by MWR's class III requirements.
- Mud and Sand Transport: Designed to skillfully transport mud and sand over extensive distances, ensuring seamless operation and minimal labor.
- Flexible Use: Its adaptable design empowers unparalleled functionality across a plethora of environmental conditions, effectively catering to diverse dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse forms the heart of the dredger, meticulously engineered to house the engine room. It ensures not only seamless operations but also peak performance under demanding conditions.
- Side Pontoons: Ingeniously designed and strategically crafted, the two side pontoons are seamlessly connected to the main pontoon using high-quality bolts. This design innovation allows for effortless transport and streamlined assembly, enhancing the overall efficiency of the dredging process.
- Construction: Expertly crafted with precision, every component features a robust welded steel construction that guarantees unmatched durability and strength. The hull is constructed with premium CCSB-grade shipbuilding steel plate, underscoring its superior quality and resilience to withstand even the harshest maritime conditions.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our dedicated technical team provides continuous support, ensuring your operations run seamlessly and efficiently, thereby fostering enduring reliability and success.
- Maintenance Service: Ensuring Peak Performance and Longevity We conduct regular inspections and perform thorough maintenance to guarantee your equipment's optimal performance, ensuring extended longevity and maximizing your investment's lifecycle.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever replacements are needed, we provide high-quality components to maintain the integrity and efficiency of your equipment, ensuring seamless functionality.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to expert solutions for all your technical questions and challenges, ensuring you possess the knowledge and support needed to handle any situation effectively.
- Training: Tailored Educational Programs for Mastery and Proficiency Our customized training services are designed to empower your team, equipping them with the essential skills to operate and maintain the dredger with confidence and expertise.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our commitment to quality and safety. This prestigious certification stands as a testament to our unwavering dedication to maintaining the highest standards in product integrity and operational safety.
- BV: Bureau Veritas - Recognized globally, this certification underscores our adherence to international standards. It showcases our assurance to meet and exceed global quality expectations through rigorous testing and compliance.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices. This certification embodies our continuous effort to enhance customer satisfaction and streamline operational processes.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks. It highlights our proactive approach to exceeding regulatory requirements through innovative and responsible practices.
- DNV: DNV GL - A distinguished accreditation that reflects our dedication to safety and rigorous quality standards. This certification reinforces our strong commitment to delivering products that are not only efficient but also reliable and safe.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted using top-tier CCS marine steel, ensuring unparalleled durability and peak performance. By incorporating the latest advanced technology, we deliver products that truly stand the test of time.
- Reliable Performance: Experience exceptional performance with our cutting-edge drive system and trustworthy electrical components, engineered to provide optimal efficiency and remarkable longevity.
- Customization: We offer extraordinary flexibility with our dredger design, allowing you to tailor it precisely to your specifications, adapting effortlessly to a variety of working environments.
- Fast Delivery: Take advantage of our quick delivery service, with standard designs poised for dispatch within just 10-15 days, getting you up and running in no time.
- Comprehensive Support: Relish complete peace of mind with our lifetime technical support, extensive maintenance solutions, and practical training services, all designed to ensure smooth and uninterrupted operation.
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