1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of modern engineering, crafted specifically to excel in the challenging realm of sand and gravel excavation, with an expert focus on iron ore extraction. This remarkable piece of machinery integrates a comprehensive system that marries a robust chain bucket mechanism with a sophisticated screening module, allowing for the efficient recovery of sand and gravel from bodies of water such as rivers and lakes. What truly sets this device apart is its precision ability to extract iron ore, thanks to its advanced screening capabilities. Operating on the cutting-edge principle of harnessing the rotational power of its chain bucket, the dredger adeptly excavates the bed of the water, implementing an initial screening that identifies and separates iron ore from impurities. Built with an unwavering commitment to exceptional efficiency, enduring durability, and remarkable versatility, the Chain Bucket Iron Powder Dredger is designed to excel across a wide array of environmental and geological landscapes. At the heart of its operation lies a screening system armed with specialized technical processes that exploit the magnetic properties of iron ore, driving extraction efficiency to new heights. These processes incorporate a blend of ingenious techniques, including strong and weak magnetic iron ore dressing flows, to ensure effective iron ore separation. Advanced methods such as roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly employed, accommodating a range of iron ore qualities from low-grade to premium-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a beacon of efficiency and expertise in the field of iron ore extraction, meticulously constructed to address the diverse demands of the contemporary steel industry with its thoroughly developed mineral processing flows and technological advancements.
2. Features
- Advanced Control System: Equipped with an innovative PLC control system, this cutting-edge dredger ensures unmatched ease as it facilitates a seamless, one-man operation, embodying the pinnacle of technological sophistication.
- Efficient Cutter/Wheel Drive: Boasting a state-of-the-art, high-efficiency cutter/wheel drive system, it guarantees peak operational performance and unparalleled efficiency.
- Reliable Hydraulic System: Harnesses a robust and reliable hydraulic system, ensuring smooth, continuous operation across diverse environmental conditions.
- Fresh Water Cooling: Features an advanced fresh water cooling system designed to optimize engine performance and boost overall efficiency.
- Pre-Delivery Testing: Expertly assembled and subjected to stringent quality tests before delivery, assuring exceptional performance and reliability.
- Quick Assembly: Designed for swift and straightforward assembly, whether at sea or on land, ensuring minimal downtime and maximum productivity.
- Standard Design: Adheres to standard design protocols, facilitating eligibility for the Coastal Waters Certificate and ensuring full maritime compliance.
- Spare Parts Availability: Equipped with readily available standard spare parts in stock, ensuring hassle-free maintenance and consistent operational continuity.
- Optional Equipment: Offers a selection of optional equipment to meet specific operational demands and expand versatility.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted for the following dynamic scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform with remarkable efficiency in both coastal regions and intricate inland river systems.
- Sediment Excavation: Efficiently tackles cohesive sediment challenges, adhering precisely to the rigorous standards of MWR's class III requirements, ensuring unparalleled performance.
- Mud and Sand Transport: Designed to skillfully and seamlessly transport mud and sand across extensive distances, ensuring ease and reliability in every operation.
- Flexible Use: Its adaptable design empowers exceptional functionality in a multitude of environmental conditions, perfectly catering to diverse dredging needs with unmatched versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously engineered to house the engine room, ensuring operations run seamlessly and performance is consistently at its peak.
- Side Pontoons: Ingeniously crafted, the two side pontoons are securely bolted to the main pontoon, facilitating effortless transportation and ensuring a streamlined assembly process.
- Construction: Expertly crafted for superior performance, all components boast a robust welded steel construction that guarantees unmatched durability and strength. The hull is constructed with high-quality CCSB-grade shipbuilding steel plate, which underscores its superior quality and endurance.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience uninterrupted productivity and peace of mind with our dedicated technical support team, always ready to ensure your operations run at peak efficiency and reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Our team conducts comprehensive inspections and maintenance services to ensure your equipment operates at optimum levels, prolonging its lifespan and maximizing its value.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Our commitment to quality means providing top-tier replacement parts for your equipment, ensuring its continued integrity and performance with components that match original specifications.
- Technical Assistance: Expert Solutions for Your Every Inquiry Benefit from our expert advice and solutions for any technical questions or challenges, equipping you with the insights and support needed for confident operation and problem-solving.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our bespoke training programs, crafted to develop the expertise needed to masterfully operate and maintain your dredger, ensuring proficiency and operational success.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to unparalleled quality and safety.
- BV: Bureau Veritas - Celebrated on a global scale, this prestigious certification emphasizes our steadfast adherence to the most stringent international standards.
- ISO9001: International Quality Management Standard - A testament to our relentless pursuit of maintaining superior quality management practices, ensuring excellence at every level.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance, showcasing our dedication to meeting and exceeding industry benchmarks.
- DNV: DNV GL - A distinguished and esteemed accreditation that mirrors our dedication to upholding the highest levels of safety and rigorous quality standards.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted with CCS marine steel, ensuring unmatched durability and performance, thanks to our integration of cutting-edge technology.
- Reliable Performance: Experience superior performance with our state-of-the-art drive system and dependable electrical components, designed for optimal efficiency and longevity.
- Customization: We offer unparalleled flexibility with the ability to customize the dredger to meet your exact needs and adapt to diverse working environments.
- Fast Delivery: Benefit from our swift delivery service, with standard designs ready to be dispatched within a mere 10-15 days.
- Comprehensive Support: Enjoy peace of mind with our lifetime technical support, comprehensive maintenance solutions, and hands-on training services to ensure seamless operation.
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