1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the epitome of modern engineering prowess, a refined and cutting-edge apparatus meticulously crafted for the arduous tasks of sand and gravel excavation, with a particular focus on the extraction of precious iron ore. This exemplary piece of equipment integrates a dynamic chain bucket with a high-precision screening system, designed to proficiently recover sand and gravel from diverse water bodies, including rivers and lakes. Its hallmark is the advanced screening system that deftly separates iron ore from other materials, showcasing unparalleled precision. The dredger operates on a sophisticated principle leveraging the rotational capabilities of its chain bucket to expertly excavate from beds of water, initially screening and isolating iron ore from impurities. Built with an emphasis on peak efficiency, exceptional durability, and remarkable adaptability, this Chain Bucket Iron Powder Dredger is engineered to excel across various environmental and geological landscapes. Central to its design is a screening system utilizing specialized technical processes that exploit the magnetic variances of iron ore, optimizing extraction effectiveness. This involves an array of sophisticated techniques, such as the strong and weak magnetic iron ore dressing process flows, ensuring a proficient separation of iron ore. Deploying advanced methods like roasting magnetic separation, flotation, and high-intensity magnetic separation, it serves a wide range of iron ore grades, from low to high. Consequently, the Chain Bucket Iron Powder Dredger stands as a beacon of efficiency and expertise in iron ore extraction, adeptly addressing the diverse and complex demands of the modern steel industry through its meticulously crafted mineral processing flow and technological breakthroughs.
2. Features
- Advanced Control System: Equipped with a state-of-the-art PLC control system, this dredger offers unparalleled efficiency with single-person operation, redefining technological prowess in the field.
- Efficient Cutter/Wheel Drive: Fitted with a cutting-edge, high-performance cutter/wheel drive, this system ensures peak operational efficiency and superior performance.
- Reliable Hydraulic System: Harnessing a robust and trustworthy hydraulic system, it guarantees smooth, consistent operation across diverse conditions.
- Fresh Water Cooling: Integrated with a sophisticated fresh water cooling system, it elevates engine performance and enhances efficiency.
- Pre-Delivery Testing: Expertly assembled and rigorously tested for quality before delivery, ensuring exceptional performance and reliability.
- Quick Assembly: Designed for swift and straightforward assembly, whether on water or land, maximizing your productivity and minimizing downtime.
- Standard Design: Adhering to standard design principles, it ensures compliance with maritime regulations, making it eligible for the Coastal Waters Certificate.
- Spare Parts Availability: With readily available standard spare parts, maintenance is hassle-free, ensuring smooth and efficient operational continuity.
- Optional Equipment: Offers a diverse selection of optional equipment, tailored to meet specific operational requirements and enhance versatility.
3. Specification
Main Parameter Information: Unveiling the Technical Mastery
- Capacity - A Robust Performance:120m³/h - Ensuring Efficient Mud Handling at a Staggering Rate
- Dredging Depth - Dive with Precision:3-5m - Experience Versatile Depth Management
- Discharge Distance - Reach Further:180m - Optimize Your Operation's Reach
- Main Engine - The Heart of Power:100KW - Delivering Unmatched Energy and Durability
- Operation System - Intelligent and Responsive Control:Electric control - Streamlined and User-Friendly
- Selection Materials: Built to LastIron - High-Grade Material for Superior Longevity
- Iron - Ensuring Strength and ReliabilitySelection Rate - Precision in Every Operation:95% - Achieve Exceptional Efficiency and Purity
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform seamlessly in both coastal regions and inland river systems, ensuring optimal efficiency and precision.
- Sediment Excavation: Efficiently tackles cohesive sediment with outstanding performance, adhering impeccably to the rigorous standards of MWR's class III requirements.
- Mud and Sand Transport: Designed to skillfully transport mud and sand effortlessly across extensive distances, facilitating ease and precision in transportation.
- Flexible Use: Its adaptable design empowers unmatched functionality in a multitude of environmental conditions, catering seamlessly to various dredging needs with exceptional versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is the heart of the vessel, efficiently accommodating the engine room to ensure seamless operations and deliver peak performance at all times.
- Side Pontoons: Ingeniously designed, the two side pontoons are affixed to the main pontoon with the utmost precision using bolts. This design allows for effortless transportation and streamlined assembly, enhancing operational efficiency.
- Construction: Expertly crafted with precision engineering, every component boasts a robust welded steel construction, ensuring durability and remarkable strength. Utilizing premium CCSB-grade shipbuilding steel plate, the hull stands as a testament to superior quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unwavering support from our expert technical team, designed to keep your operations running both smoothly and efficiently. Trust in our commitment to fostering long-term reliability, so you can focus on growth and success without interruption.
- Maintenance Service: Ensuring Peak Performance and Longevity Benefit from regular inspections and comprehensive maintenance services that are meticulously carried out to guarantee your equipment's optimal performance. Our dedication extends to prolonging the lifecycle of your valuable machinery, ensuring it remains a robust asset.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Count on us for providing superior-quality replacement components whenever necessary. Our parts uphold the integrity and efficiency of your equipment, ensuring seamless functionality and continued excellence.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert-level solutions to all your technical questions and challenges. Our goal is to supply you with the comprehensive knowledge and steadfast support needed to overcome any hurdles with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Our tailored training services are crafted to empower your team, equipping them with the skills required to efficiently operate and maintain your dredger. Ensure your team achieves confidence, proficiency, and mastery through our customized educational programs.
7. Certifications
- CCS: China Classification Society - A prestigious emblem of excellence, showcasing our unwavering dedication to upholding superior quality and safety standards.
- BV: Bureau Veritas - Globally acknowledged, this esteemed certification highlights our steadfast commitment to meeting and exceeding international benchmarks.
- ISO9001: International Quality Management Standard - A testament to our relentless pursuit of excellence in quality management practices, ensuring superior outcomes.
- ZC: (Additional Certification) - A further testament to our all-encompassing adherence to rigorous industry standards and benchmarks, reinforcing our reliability.
- DNV: DNV GL - A highly regarded accreditation, reflecting our dedication to maintaining pinnacle levels of safety along with robust quality standards.
8. Why Choose HengPeng
- High Quality: Our iron dredger is a masterpiece of engineering excellence, crafted with premium CCS marine steel. This ensures not only extraordinary durability but also superior performance, made possible by our incorporation of the latest cutting-edge technology.
- Reliable Performance: Experience unparalleled performance with our advanced drive system and top-tier electrical components, all meticulously designed for maximum efficiency and long-lasting reliability.
- Customization: We offer you the ultimate in flexibility with our capacity to customize the dredger. Tailor it to meet your precise specifications and adapt it seamlessly to any diverse working environment you encounter.
- Fast Delivery: Take advantage of our rapid delivery service. With standard designs primed for dispatch, receive your order in just 10-15 days, ensuring your operations remain uninterrupted.
- Comprehensive Support: Embrace tranquility with our all-encompassing lifetime technical support. Benefit from detailed maintenance solutions and practical training services, all designed to guarantee the smooth and efficient operation of your equipment.