Introducing our Chain Bucket Iron Power Dredger, specifically engineered at the prestigious Heng Peng Shipyard to deliver unparalleled efficiency with a capacity of 120m³ per tonne. This state-of-the-art dredger is crafted to seamlessly tackle the most challenging sand mining tasks with precision and power. Trust our expertise to elevate your mining operations to new heights, ensuring superior performance and reliability with every use.
1. Introduction
The Chain Bucket Iron Powder Dredger stands as a monumental achievement in the landscape of cutting-edge innovation and exquisite precision within the field of sediment excavation and processing. It is particularly celebrated for its unparalleled prowess in iron ore extraction. This sophisticated marvel is meticulously engineered to masterfully undertake the complex task of excavating and screening sand, gravel, and iron ore, drawing from aquatic environments such as rivers and lakes with exceptional skill.
At the core of this state-of-the-art machinery is a brilliantly integrated system that harmoniously merges a chain bucket with an advanced precision screening mechanism. This avant-garde design enables the dredger to efficiently recover material from the waterbed, ensuring a pristine separation of iron ore from other substances. The chain bucket, outfitted with a dynamic rotational mechanism, skillfully excavates and performs an initial sorting of materials directly from the underwater sediment with seamless precision.
What distinguishes this dredger from its counterparts is its extraordinary capability to astutely identify and segregate iron ore from other materials. Thanks to its revolutionary screening technology, the dredger employs specialized technical processes that exploit the magnetic variances inherent in iron ore. This enhancement elevates extraction efficiency to its zenith, ensuring even the most diminutive particles of iron ore are meticulously captured and segregated from undesirable impurities.
Crafted with an unwavering emphasis on superior efficiency, robust durability, and outstanding versatility, the Chain Bucket Iron Powder Dredger is designed to triumph across a diverse array of environmental and geological conditions. The primary screening system integrates both potent and subtle magnetic iron ore dressing process flows, guaranteeing the effective separation of iron ore irrespective of its grade, ensuring optimal results.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting an impressive capacity of 120m³/h, this cutting-edge equipment can efficiently manage vast quantities of material under standard operating conditions. It is specifically engineered to meet the rigorous demands of large-scale mining operations with unparalleled efficiency.
- High Iron Selection Rate: Achieving an outstanding iron selection rate of 95%, this equipment ensures the thorough and precise extraction of iron material from excavated substances. This remarkable capability not only enhances overall operational efficiency but also optimizes resource utilization, setting a high standard in the industry.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: Offering a versatile dredging depth range of 3-5 meters, this equipment is adept at adapting to a variety of working environments. Whether in shallow or moderately deep waters, it maintains optimal performance and flexibility to suit diverse operational needs.
- Remote Discharge: With an impressive discharge distance capability of up to 180 meters, this equipment streamlines the transport of screened materials to designated sites. It effectively minimizes the costs associated with manual handling and secondary processing, offering a seamless and cost-effective solution.
III. Advanced Power System
- Powerful Engine: Equipped with a robust 100KW main engine, this equipment delivers unmatched power and stability. Its strong power support ensures reliable operation across a spectrum of demanding conditions, keeping your mining processes uninterrupted and efficient.
- Electric Control: The state-of-the-art electric control system is designed for simplicity and responsiveness, offering intuitive operation and ease of maintenance. It is tailored to ensure seamless control, enhancing the user experience and ensuring efficient management.
IV. Durable Materials and Structural Design
- High-Quality Materials: Crafted from superior iron, the main body and pivotal components boast exceptional wear and corrosion resistance. This superior material quality significantly prolongs the service life of the equipment, ensuring long-lasting performance and reliability.
- Optimized Structure: The innovative chain bucket design is engineered to maximize the efficiency of material crushing and screening during excavation. It achieves this while minimizing energy consumption and wear, exemplifying a commitment to sustainable and effective operational design.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This versatile equipment is essential for regular river dredging and desilting operations. It efficiently removes silt, sediments, and debris from riverbeds, thus enhancing navigation routes and bolstering flood management capabilities.
- Ecological Restoration: Through the strategic dredging of rivers, this equipment plays a vital role in enhancing the river's ecological environment. It supports the survival and proliferation of aquatic life while restoring the natural river landscape and form.
II. Port and Waterway Maintenance
- Port Waterway Clearing: The equipment is adept at clearing mud, stones, and debris from port waterways. This guarantees smooth navigation lanes and ensures the safe maneuvering of ships as they enter and exit the ports.
- Berth Maintenance: Around berths, this equipment excels in excavating and organizing mud and sediments, ensuring a flat and stable berth area essential for operations.
III. Reservoir and Lake Management
- Reservoir Desilting: Employ this equipment for consistent desilting of reservoirs to effectively remove silt and sediments from the bottom. This enhances water storage capabilities and boosts flood control measures.
- Lake Management: In lake management, utilize this equipment to efficiently excavate and cleanse pollutants and sediments from the lakebed, leading to improved water quality and a healthier ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: Leverage this equipment in iron ore mining for the excavation of iron ores and minerals. It significantly elevates mining efficiency and optimizes resource utilization with its advanced screening and crushing functions.
- Tailings Processing: During iron ore mining, the equipment is invaluable for crushing and screening tailings. This process recovers valuable components, minimizing resource wastage and maximizing utility.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction, this equipment is pivotal for the excavation of building foundations, providing a robust and reliable base essential for structural integrity and stability.
- Environmental Protection and Governance: Within the domain of environmental protection and governance, this equipment is instrumental in treating pollutants in aquatic environments such as rivers, lakes, and reservoirs, thereby enhancing water quality and supporting ecological balance.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: The central powerhouse, known as the Main Pontoon, is meticulously engineered to house the engine room with utmost efficiency. It ensures seamless operation, delivering peak performance to keep every process running smoothly and effectively.
- Side Pontoons: Ingeniously designed, the two side pontoons are securely attached to the main pontoon with high-grade bolts. This facilitates effortless transportation and streamlined assembly, making it an epitome of operational efficiency and ease.
- Construction: Crafted with exquisite precision, all components boast a resilient welded steel construction. This offers unmatched durability and strength. The hull is constructed using premium CCSB-grade shipbuilding steel plate, underscoring its superior quality and reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy enduring support from our devoted technical team, ensuring your operations remain seamless and efficient. This commitment promotes long-term reliability and peace of mind.
- Maintenance Service: Ensuring Peak Performance and Longevity Our team conducts meticulous inspections and comprehensive maintenance to guarantee supreme performance, effectively prolonging the lifespan of your invaluable equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We supply top-tier replacements for original components as required, keeping your equipment's performance and integrity at peak levels.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain expert resolutions to all your technical inquiries and challenges, ensuring you possess the knowledge and backing to overcome any obstacle with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Experience our bespoke training services crafted to empower your team, enhancing their ability to efficiently operate and maintain the dredger, instilling confidence and excellence.
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