1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a cutting-edge marvel of modern engineering tailored for the rigorous demands of sand and gravel excavation, with a refined focus on iron ore extraction. This high-performance apparatus integrates an advanced chain bucket system with a precision screening apparatus, empowering it to efficiently collect sand and gravel from waterways like rivers and lakes. Its hallmark feature is the precise separation of iron ore from other materials, made possible by its state-of-the-art screening technology. Utilizing the dynamic rotational force of the chain bucket, the dredger adeptly excavates from the waterbed, conducting initial screening to neatly segregate iron ore from impurities. Built with an emphasis on peak efficiency, solid durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is crafted to excel across varied environmental and geological landscapes. At its core lies a sophisticated screening system that exploits the magnetic differences in iron ore, optimizing extraction effectiveness. This involves a suite of advanced methodologies, including both strong and weak magnetic iron ore dressing process flows, assuring effective separation. Techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied, accommodating a range of iron ore qualities from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a beacon of efficiency and expertise in iron ore extraction, meticulously equipped to address the diverse requirements of the contemporary steel industry through its expertly developed mineral processing workflows and technological advancements.
2. Features
- Advanced Control System: Equipped with a state-of-the-art PLC control system, the China Heavy-Duty 120m3/T Chain Bucket Iron Dredger offers an exceptional one-man operation experience, representing the pinnacle of technological innovation and efficiency in dredging operations.
- Efficient Cutter/Wheel Drive: Fitted with a pioneering, high-efficiency cutter/wheel drive system, this dredger ensures peak operational performance and remarkable energy efficiency, setting it apart in the industry.
- Reliable Hydraulic System: Built with a robust and highly reliable hydraulic system, this dredger guarantees seamless and uninterrupted operation across a variety of conditions, ensuring your projects proceed without a hitch.
- Fresh Water Cooling: Incorporates an advanced fresh water cooling system to significantly boost engine efficiency and overall performance, making it an indispensable tool for high-demand dredging tasks.
- Pre-Delivery Testing: This dredger is meticulously assembled and undergoes exhaustive quality testing before delivery, assuring clients of its superior performance and unwavering reliability right out of the box.
- Quick Assembly: Ingeniously designed for swift and straightforward assembly, whether your needs are afloat or onshore, thereby minimizing downtime and maximizing operational efficiency.
- Standard Design: Adheres to standard design principles, ensuring full eligibility for the Coastal Waters Certificate and strict compliance with all maritime regulations, providing peace of mind and operational readiness.
- Spare Parts Availability: Boasts an extensive range of readily available standard spare parts from stock, ensuring hassle-free maintenance and smooth, uninterrupted operations.
- Optional Equipment: Offers an impressive array of optional equipment to tailor to specific operational requirements, dramatically enhancing your dredging versatility and capability.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This magnificent dredger has been thoughtfully designed for the following application scenarios, ensuring superior performance and exceptional results:
- Coastal and Inland River Dredging: Expertly crafted to excel in both coastal regions and intricate inland river systems, this dredger is your ultimate solution for versatile dredging operations.
- Sediment Excavation: Remarkably efficient in tackling cohesive sediment, it complies with the rigorous standards of the MWR's class III requirements, making sediment excavation a seamless task.
- Mud and Sand Transport: Ingeniously designed to transport mud and sand over extensive distances, it ensures smooth and effective relocation with unparalleled ease.
- Flexible Use: Boasting an adaptable design, this dredger is crafted to function flawlessly in a myriad of environmental conditions, perfectly catering to diverse dredging needs with precision.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following essential components:
- Main Pontoon: This central powerhouse is masterfully engineered to house the engine room, ensuring that operations run smoothly and performance reaches its zenith.
- Side Pontoons: With an innovative design, the two side pontoons are seamlessly connected to the main pontoon via bolts, facilitating effortless transportation and a streamlined assembly process.
- Construction: Exquisitely designed by experts, every component boasts a robust welded steel construction, promising unparalleled durability and strength. The hull is crafted from premium CCSB-grade shipbuilding steel plate, which stands as a testament to its superior quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success With our unwavering and continuous technical support, you can rest assured that your operations will always run smoothly and efficiently. Our dedicated team is committed to fostering a long-term, reliable partnership, ensuring that your business thrives consistently without interruptions.
- Maintenance Service: Ensuring Peak Performance and Longevity Our proactive maintenance service involves regular inspections and thorough care, aimed at guaranteeing that your equipment operates at peak performance. This meticulous attention to detail not only optimizes performance but also significantly extends the lifecycle of your valuable equipment, maximizing your investment's value over time.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever the need arises for component replacement, we provide only the highest quality original components. This commitment to quality ensures that your equipment retains its structural integrity and operational efficiency, allowing for seamless functionality and minimal downtime.
- Technical Assistance: Expert Solutions for Your Every Inquiry Our technical assistance service delivers expert guidance for all your inquiries and issues. By equipping you with the necessary knowledge and support, we ensure you can confidently tackle any challenges that may arise, maintaining operational excellence at all times.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training programs are crafted to empower your team with essential skills, ensuring they can operate and maintain the dredger with utmost efficiency. This targeted education fosters confidence and proficiency, preparing your team to handle the equipment adeptly and maximizing its productivity potential.
7. Certifications
- CCS: China Classification Society - A prestigious hallmark of excellence, this certification signifies our unwavering commitment to quality and safety in all our processes.
- BV: Bureau Veritas - Renowned worldwide, this esteemed certification highlights our strict adherence to internationally recognized standards.
- ISO9001: International Quality Management Standard - A testament to our steadfast pledge to uphold superior quality management practices across all operations.
- ZC: (Additional Certification) - An additional testament to our unwavering compliance with comprehensive industry benchmarks and standards.
- DNV: DNV GL - A distinguished and respected accreditation that mirrors our dedication to safety and adherence to rigorous quality standards.
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