1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of innovation in the realm of iron ore extraction, ingeniously crafted to handle the rigorous demands of digging and screening sand and gravel. With its exceptional design, this state-of-the-art dredger focuses on maximizing efficiency in iron ore recovery. Its integrated system incorporates both a chain bucket and an advanced precision screening mechanism, expertly engineered to gather sand and gravel from a variety of aquatic environments, including rivers and lakes. The machine's crowning feature is its sophisticated screening system, adept at isolating iron ore from other materials with unparalleled precision. Utilizing the rotational dynamics of its chain bucket, the dredger skilfully excavates from the waterbed, initiating a primary screening that proficiently distinguishes iron ore from unwanted substances. Engineered for optimal efficiency, this robust and adaptable piece of equipment excels in diverse environmental and geological settings. It leverages specialized technical processes within its screening system, utilizing the inherent magnetic properties of iron ore to enhance extraction efficiency. These advanced processes include strong and weak magnetic iron ore dressing flow, roasting magnetic separation, flotation, and high-intensity magnetic separation, which are dexterously applied to various iron ore grades, from low to high. Consequently, the Chain Bucket Iron Powder Dredger stands as a beacon of efficiency and expertise in iron ore extraction, meeting the complex demands of the modern steel industry with its meticulously honed mineral processing flow and cutting-edge technological innovations.
2. Features
- Advanced Control System: Operated by a revolutionary state-of-the-art PLC control system, this dredger ensures seamless, highly efficient operation with just one operator, setting an unparalleled standard for technological advancement.
- Efficient Cutter/Wheel Drive: Equipped with a cutting-edge, high-performance cutter/wheel drive system, this dredger guarantees optimal operation and superior efficiency, making it a leader in its class.
- Reliable Hydraulic System: Employing a robust and dependable hydraulic system, this dredger ensures smooth and uninterrupted operation, adapting effortlessly to various challenging conditions.
- Fresh Water Cooling: Incorporates an advanced fresh water cooling system, intelligently designed to enhance engine efficiency and performance, ensuring longevity and reliability.
- Pre-Delivery Testing: Every unit is meticulously assembled and subjected to rigorous quality testing before delivery, guaranteeing top-notch performance and unwavering reliability.
- Quick Assembly: Expertly engineered for easy and rapid assembly, whether afloat or onshore, this design minimizes downtime, maximizing operational productivity.
- Standard Design: Adhering to standard design principles, this dredger is eligible for the Coastal Waters Certificate and compliant with maritime regulations, ensuring peace of mind.
- Spare Parts Availability: With readily available standard spare parts in stock, maintenance is streamlined, ensuring operations run smoothly and efficiently.
- Optional Equipment: A diverse range of optional equipment is available, tailored to meet specific operational needs, enhancing the dredger's versatility and functionality.
3. Specification
Main Parameter Information: Discover the powerhouse capabilities of the China Heavy-Duty 120m3/T Chain Bucket Iron Dredger, meticulously designed to elevate your iron recovery efficiency.
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials: Our choice of premium materials ensures top-notch performance.Iron
- IronSelection Rate:95%
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted to tackle the following diverse scenarios with precision and efficiency:
- Coastal and Inland River Dredging: Expertly engineered to deliver high performance in both the challenging coastal regions and the intricate systems of inland rivers.
- Sediment Excavation: Efficiently manages and excavates cohesive sediments, strictly adhering to the rigorous standards of the MWR's class III requirements, ensuring quality and reliability.
- Mud and Sand Transport: Specifically designed to skillfully and effortlessly transport mud and sand over extensive distances, providing seamless operation and remarkable effectiveness.
- Flexible Use: Its ingeniously adaptable design empowers it with the flexibility to function optimally in a multitude of environmental conditions, addressing a wide range of dredging needs and challenges.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse, a marvel of engineering, efficiently houses the engine room. It ensures operations run seamlessly and delivers peak performance, making it a pivotal component of the dredger.
- Side Pontoons: Ingeniously designed for optimal functionality, the two side pontoons are securely bolted to the main pontoon. This smart design facilitates effortless transport and ensures a streamlined assembly process.
- Construction: Expertly crafted with precision, every part of the hull boasts a robust welded steel construction. This guarantees unmatched durability and strength. Utilizing premium CCSB-grade shipbuilding steel plate, the hull exemplifies superior quality and engineering excellence.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success With our unwavering, dedicated technical team at your side, experience seamless operations that enhance efficiency and reliability, ensuring your long-term success.
- Maintenance Service: Ensuring Peak Performance and Longevity Benefit from our regular inspections and comprehensive maintenance services designed to ensure your equipment performs optimally and enjoys an extended lifespan.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Count on us for high-quality replacement components that uphold the integrity and efficiency of your equipment whenever replacements are needed.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access expert insights and solutions for all your technical inquiries, equipping you with the knowledge and support necessary to address any challenge with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are crafted to empower your team with the knowledge and skills required to operate and maintain the dredger with confidence and expertise.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our commitment to quality and safety. This certification assures that our processes align with the highest standards of the maritime industry, reinforcing our dedication to delivering the best.
- BV: Bureau Veritas - Recognized globally, this certification underscores our adherence to international standards. It is a testament to our unwavering commitment to reliability and excellence, ensuring that our products meet stringent global criteria.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices. This certification is a guarantee of our continuous effort to improve and perfect our operational processes to exceed customer expectations.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks. This certification reflects our proactive approach to achieving excellence in all aspects of our production and management systems.
- DNV: DNV GL - A distinguished accreditation that reflects our dedication to safety and rigorous quality standards. With this certification, we demonstrate our unwavering commitment to safeguarding the integrity and excellence of our operations, ensuring unparalleled safety and performance.
8. Why Choose HengPeng
- Premium Quality: Our iron dredger stands as a testament to excellence, meticulously engineered using superior CCS marine steel. This guarantees unparalleled durability and outstanding performance, driven by our commitment to integrating the most advanced technology available.
- Unwavering Performance: Discover the pinnacle of efficiency with our cutting-edge drive system paired with reliable electrical components. These are meticulously crafted to deliver optimal efficiency and ensure a long, trouble-free service life.
- Tailored Customization: We provide unmatched adaptability, offering the flexibility to customize our dredger precisely to your specifications, ensuring it seamlessly fits into varied and challenging operational environments.
- Rapid Delivery: Take advantage of our expedited delivery service, where standard designs are promptly available for dispatch within an impressively short timeframe of just 10-15 days.
- Extensive Support: Gain complete confidence with our lifetime technical support and comprehensive maintenance solutions. Benefit from our professional, hands-on training services, all tailored to guarantee continuous, efficient operation.
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