Introducing the robust and innovative Chain Bucket Iron Power Dredger 120m³ by Heng Peng Shipyard. This state-of-the-art dredging marvel combines advanced engineering with exceptional craftsmanship, offering unparalleled efficiency in salt mining operations. Experience the pinnacle of dredging technology with our meticulously designed and expertly crafted equipment, ensuring maximum productivity and performance at every turn.
1. Introduction
The Chain Bucket Iron Powder Dredger is a masterful creation by Qingdao Hengpeng Industry Group Co., Ltd, embodying the zenith of innovation in sediment excavation and processing, particularly for iron ore extraction. This remarkable device is meticulously engineered to handle the complex tasks of excavating and screening sand, gravel, and iron ore from various aquatic environments, including rivers and lakes, with unparalleled precision.
At the core of this cutting-edge machinery is an integrated system that flawlessly marries a chain bucket with a high-precision screening mechanism. This inventive configuration enables the dredger to efficiently retrieve materials from the waterbed, ensuring a pristine separation of iron ore from other substances. The chain bucket, outfitted with a dynamic rotational mechanism, proficiently excavates and performs an initial sorting of materials straight from the underwater sediment, guaranteeing optimal performance.
What truly distinguishes this dredger is its extraordinary capability to discern and isolate iron ore from other materials. Through its revolutionary screening technology, the dredger utilizes specialized technical processes that exploit the magnetic variances inherent in iron ore. This significantly boosts extraction efficiency, ensuring even the tiniest iron ore particles are captured and separated from impurities, optimizing productivity to its fullest extent.
Crafted with a focus on superior efficiency, enduring durability, and exceptional versatility, the Chain Bucket Iron Powder Dredger is designed to perform admirably across a wide range of environmental and geological settings. The core screening system integrates both strong and weak magnetic iron ore dressing process flows, assuring the efficient separation of iron ore, regardless of its quality or grade, making it an indispensable tool in diverse scenarios.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting an impressive capacity of 120m³/h, this state-of-the-art equipment is engineered to handle substantial volumes of material seamlessly under standard operational conditions. It is perfectly tailored to meet the rigorous demands of large-scale operations with unmatched efficiency.
- High Iron Selection Rate: Achieving an outstanding iron selection rate of 95%, this equipment ensures the precise and effective screening of iron material from excavated content. This not only enhances operational efficiency but also maximizes resource utilization.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: Catering to diverse operational environments, the dredging depth of 3-5m makes it ideal for operations in both shallow and moderately deep waters, offering unmatched versatility.
- Remote Discharge: Equipped with the capability to discharge materials up to a remarkable distance of 180m, this feature significantly aids in the streamlined transportation of screened materials to designated sites, thereby minimizing manual handling costs and secondary processing expenses.
III. Advanced Power System
- Powerful Engine: The powerhouse of the equipment, featuring a robust engine with a power output of 100KW, ensures reliable and stable operations across a wide range of conditions, providing consistent performance support.
- Electric Control: Offering an intuitive electric control system, this equipment is designed for effortless operation and rapid response. Its ease of maintenance and service further enhances user convenience.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed with premium iron, the main body and essential components exhibit exceptional wear and corrosion resistance, significantly prolonging the equipment's service life.
- Optimized Structure: This cutting-edge chain bucket design is optimized to more efficiently crush and screen materials during excavation, while simultaneously reducing energy consumption and minimizing wear.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: Our state-of-the-art equipment stands out in regular river dredging and desilting operations, effectively removing silt, sediments, and debris from the riverbed. This not only enhances navigation but significantly boosts flood discharge capabilities, ensuring safer waterways.
- Ecological Restoration: By employing our advanced dredging techniques, the ecological balance of rivers is gracefully restored. This promotes the flourishing of aquatic life and aids in reinstating the river's natural beauty and landscape.
II. Port and Waterway Maintenance
- Port Waterway Clearing: Our cutting-edge equipment excels at clearing mud, stones, and debris from port waterways, guaranteeing seamless navigation and the secure entry and exit of ships, thus ensuring operational efficiency and safety.
- Berth Maintenance: Around berths, our equipment adeptly excavates and organizes mud and sediments, maintaining a flat, stable surface that is crucial for the structural integrity and functionality of these vital port areas.
III. Reservoir and Lake Management
- Reservoir Desilting: With remarkable efficiency, our equipment undertakes routine desilting of reservoirs, expertly removing silt and sediments to bolster water storage capacity and enhance flood control measures.
- Lake Management: In lake management, our sophisticated equipment is instrumental in excavating and purifying pollutants and sediments from lake bottoms, significantly elevating water quality and supporting a healthier ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: In the realm of iron ore mining, our equipment shines by efficiently excavating iron ore and minerals. It optimizes mining efficiency and resource utilization with its advanced screening and crushing capabilities.
- Tailings Processing: During iron ore mining, our equipment is pivotal in the crushing and screening of tailings, enabling the recovery of valuable components and significantly minimizing resource wastage.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction projects, our equipment is indispensable for excavating building foundations, laying the groundwork for sturdy and reliable construction endeavors that meet modern structural demands.
- Environmental Protection and Governance: In environmental protection and governance, our equipment is deployed to meticulously treat pollutants in rivers, lakes, and reservoirs, significantly enhancing water quality and fostering a thriving ecological environment.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following components:
- Main Pontoon: At the heart of the vessel lies this central powerhouse, meticulously engineered to house the engine room with precision, ensuring operations run smoothly and performance remains at its peak tirelessly.
- Side Pontoons: Brilliantly designed, the two side pontoons are securely affixed to the main pontoon with high-grade bolts, facilitating effortless transport and streamlined assembly, making it a paragon of efficiency.
- Construction: With unparalleled craftsmanship, every part is constructed with a robust welded steel structure, offering unmatched durability and strength. The hull features the use of premium CCSB-grade shipbuilding steel plate, underscoring its extraordinary quality and steadfast reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unwavering support from our dedicated technical team, ensuring your operations run smoothly and efficiently at all times. Our commitment fosters unparalleled reliability and peace of mind, securing the continuous success of your endeavors.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team engages in thorough inspections and performs comprehensive maintenance to ensure optimal performance, significantly extending the life of your prized equipment. We are dedicated to keeping your operations at their best, safeguarding your valuable assets.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide superior replacements for original components as needed, maintaining your equipment's top performance and structural integrity. Our premium quality parts ensure that your machinery remains at the pinnacle of its operational capabilities.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert guidance and solutions for all your technical questions and challenges. Our technical assistance ensures you have the knowledge and support to tackle any issue with confidence, empowering you to navigate any obstacle efficiently.
- Training: Tailored Educational Programs for Mastery and Proficiency Immerse yourself in our customized training services designed to empower your team with the skills and knowledge needed to proficiently operate and maintain the dredger. Our tailored programs inspire confidence and a commitment to excellence, ensuring your team achieves mastery.
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