Introducing the Chain Bucket Iron Power Dredger 120m³, crafted with precision and excellence at Heng Peng Shipyard. This remarkable creation embodies the fusion of advanced engineering and cutting-edge Australian technology, designed specifically for seamless and efficient sand mining operations.
1. Introduction
Introducing the Chain Bucket Iron Powder Dredger, a marvel of modern engineering and a shining example of excellence in sediment excavation and processing. Embodying the pinnacle of innovation, this state-of-the-art apparatus is designed to expertly handle the complex tasks of excavating and screening sand, gravel, and iron ore from aquatic environments, such as rivers and lakes, with unparalleled precision and reliability.
At the core of this extraordinary machinery is a masterfully integrated system, seamlessly blending a chain bucket with an advanced precision screening mechanism. This ingenious design empowers the dredger to efficiently retrieve materials from the waterbed, ensuring a meticulous separation of iron ore from other sediments. The dynamic rotational mechanism of the chain bucket excels in excavating and performing an initial sorting of materials directly from the underwater sediment, setting a new standard in dredging technology.
The standout feature of this remarkable dredger is its exceptional prowess in distinguishing and separating iron ore from other materials. Thanks to its pioneering screening technology, the dredger employs specialized technical processes that adeptly exploit the magnetic differences found in iron ore. This cutting-edge approach maximizes extraction efficiency, guaranteeing that even the smallest particles of iron ore are meticulously captured and segregated from unwanted impurities, offering a new horizon in sediment processing.
Meticulously engineered for exceptional efficiency, enduring durability, and extraordinary versatility, the Chain Bucket Iron Powder Dredger is tailored to thrive in a wide range of environmental and geological conditions. Its core screening system is adeptly designed to handle both strong and weak magnetic iron ore dressing processes, ensuring the efficient separation of iron ore irrespective of its grade. This makes the dredger an indispensable asset in the world of sediment excavation.
2.Specification
Specification |
Parameter |
Capacity |
120m³/h |
Dredging Depth |
3-5m |
Discharge Distance |
180m |
Main Engine Power |
100KW |
Operation System |
Electric Control |
Material Selection |
Iron |
Iron Selection Rate |
95% |
3. Features
- Impressive Large Capacity: Boasting a robust capacity of 120m³ per hour, the Chain Bucket Iron Power Dredger is engineered to manage a substantial volume of material effortlessly. This ensures seamless operations even in large-scale projects, fulfilling high-demand mining requirements with ease and efficiency.
- Remarkable High Iron Selection Rate: With an outstanding iron selection rate of up to 95%, this dredger guarantees exceptional screening capabilities. It effectively separates iron material from the excavated mass, significantly boosting operational productivity and optimizing resource usage to its fullest potential.
II. Flexible Operation Capabilities
- Versatile Moderate Dredging Depth: Designed to operate efficiently at depths ranging from 3 to 5 meters, this equipment is adept for a diverse range of environments. Whether navigating shallow waters or slightly deeper terrains, it ensures reliable and consistent performance.
- Innovative Remote Discharge: Equipped with a remarkable discharge range of up to 180 meters, this feature ensures the swift transport of screened materials to predetermined locations. It remarkably cuts down manual labor costs and diminishes the need for additional processing, thereby enhancing operational efficiency.
III. Advanced Power System
- Robust Powerful Engine: At the heart of this machine is a formidable 100KW engine that delivers unwavering power support. It ensures the equipment maintains stable operations across varying conditions, providing a reliable backbone for demanding tasks.
- User-Friendly Electric Control: The intuitive electric control system is designed for ease of use, offering rapid response times. It is not only simple to operate but also facilitates hassle-free maintenance and servicing, making it a practical choice for operators.
IV. Durable Materials and Structural Design
- Superior High-Quality Materials: Constructed with premium iron, the main body and critical components exhibit excellent wear and corrosion resistance. This construction significantly extends the equipment's lifespan, ensuring long-term durability and performance reliability.
- Efficient Optimized Structure: The innovative chain bucket design is tailored for maximum efficiency in crushing and screening during excavation. This design minimizes energy consumption and reduces wear, delivering an economical and effective solution for sand mining operations.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: Our state-of-the-art equipment is perfectly suited for the routine dredging and desilting of rivers. It efficiently removes silt, sediments, and debris from the riverbed, significantly enhancing navigation capabilities and flood discharge efficiency.
- Ecological Restoration: By expertly dredging rivers, our equipment aids in the rejuvenation of the river's ecological environment. It fosters the survival and reproduction of aquatic life while seamlessly helping to restore the river's natural form and scenic beauty.
II. Port and Waterway Maintenance
- Port Waterway Clearing: Our advanced equipment efficiently clears mud, stones, and debris from port waterways. It ensures unhindered navigation and facilitates the safe entry and exit of ships, maintaining operational efficiency at all times.
- Berth Maintenance: Around berths, our equipment meticulously excavates and organizes mud and sediments, maintaining a flat and stable surface for optimal berth operations.
III. Reservoir and Lake Management
- Reservoir Desilting: Our cutting-edge equipment excels in the regular desilting of reservoirs, efficiently removing silt and sediments to enhance water storage and flood control capabilities.
- Lake Management: In lake management, our innovative equipment efficiently excavates and cleans pollutants and sediments from the lake bottom, thereby significantly improving water quality and the surrounding ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: Our equipment is expertly designed for iron ore mining, capable of efficiently excavating iron ore and minerals. It enhances mining efficiency and optimizes resource utilization through its advanced screening and crushing functions.
- Tailings Processing: During iron ore mining, our equipment is instrumental in the crushing and screening of tailings. It efficiently recovers valuable components from tailings, minimizing resource waste and maximizing utility.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction projects, our equipment is an invaluable tool for the excavation of building foundations, ensuring a robust and secure foundation for construction activities.
- Environmental Protection and Governance: In environmental protection and governance, our equipment plays a crucial role in treating pollutants in rivers, lakes, and reservoirs. It enhances water quality and enriches the ecological environment, supporting sustainability and eco-friendly practices.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following advanced components:
- Main Pontoon: This is the central powerhouse, ingeniously designed to house the engine room efficiently. It ensures seamless operations and peak performance, setting new standards for productivity.
- Side Pontoons: Ingeniously designed, the two side pontoons are securely connected to the main pontoon with high-grade bolts. This allows for effortless transportation and streamlined assembly, epitomizing efficiency.
- Construction: Crafted with precision, all components boast a strong, welded steel construction. This ensures unmatched durability and strength. The hull utilizes premium CCSB-grade shipbuilding steel plate, reinforcing its superior quality and reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy enduring support from our devoted technical team, ensuring your operations remain seamless and efficient. This unwavering commitment fortifies long-term reliability and instills peace of mind, making sure your business thrives without interruption.
- Maintenance Service: Ensuring Peak Performance and Longevity Our team conducts meticulous inspections and comprehensive maintenance, safeguarding supreme performance and effectively extending the lifespan of your invaluable equipment. Trust in us to keep your operations at their best, minimizing downtime and maximizing productivity.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We supply top-tier replacements for original components as needed, ensuring your equipment retains peak performance and integrity. Our premium components guarantee seamless functionality, supporting your operational excellence.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain immediate access to expert resolutions for all your technical inquiries and challenges, ensuring you have the knowledge and support to confidently overcome any obstacle. Our assistance empowers you with solutions tailored to your unique needs.
- Training: Tailored Educational Programs for Mastery and Proficiency Experience our bespoke training services crafted to empower your team, enhancing their ability to efficiently operate and maintain the dredger. Our programs instill confidence and drive excellence, ensuring your personnel achieve mastery and proficiency.