1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of modern engineering, crafted explicitly for the complex and demanding process of sand and gravel excavation with a primary focus on iron ore extraction. This technologically advanced apparatus incorporates a harmonious blend of a chain bucket and a sophisticated screening mechanism, ensuring unparalleled efficiency in retrieving sand and gravel from aquatic environments, including rivers and lakes. Its hallmark feature lies in its precise ability to differentiate and extract iron ore from surrounding materials, thanks to its state-of-the-art screening technology. By capitalizing on the dynamic rotational capabilities of the chain bucket, this dredger deftly removes materials from the waterbed, initiating a primary screening phase that effectively separates iron ore from impurities. Engineered for maximum operational efficiency, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is designed to excel across various environmental and geological landscapes. At its core, the screening system employs cutting-edge technical methodologies that exploit the magnetic properties of iron ore to optimize extraction. These processes include a series of refined techniques, such as strong and weak magnetic separation flows, which facilitate the proficient isolation of iron ore. The dredger adeptly applies methods like roasting magnetic separation, flotation, and high-intensity magnetic separation, accommodating a wide range of iron ore qualities, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a beacon of innovation and efficiency in iron ore extraction, fully equipped to address the diverse and complex demands of the contemporary steel industry through its meticulously designed mineral processing strategies and groundbreaking technological advancements.
2. Features
- Advanced Control System: Experience unparalleled convenience and precision with our cutting-edge PLC control system. This innovative technology empowers you to manage the entire dredging operation effortlessly, all with just one operator, bringing you to the forefront of modern engineering.
- Efficient Cutter/Wheel Drive: Equipped with the latest in high-performance cutter and wheel drive technology, our system ensures peak productivity and exceptional operational efficiency, taking your dredging capabilities to the next level.
- Reliable Hydraulic System: Rely on our sturdy and unwavering hydraulic system, designed to deliver consistent, smooth, and reliable operation, no matter the environmental demands.
- Fresh Water Cooling: Boost your engine's performance with our advanced fresh water cooling system. This sophisticated feature is engineered to significantly enhance cooling efficiency, ensuring your engine operates at its best.
- Pre-Delivery Testing: Each unit is carefully constructed and undergoes exhaustive quality assessments before reaching you, guaranteeing superior performance and unmatched reliability from the first use.
- Quick Assembly: Designed for swift and straightforward assembly either at sea or on land, our dredger minimizes setup time to maximize your operational efficiency and productivity.
- Standard Design: Built according to standardized design protocols, our dredger fully qualifies for the Coastal Waters Certificate, meeting all maritime regulatory requirements seamlessly.
- Spare Parts Availability: Keep operations running smoothly with our easily accessible stock of standard spare parts, designed to facilitate quick and efficient maintenance whenever needed.
- Optional Equipment: Choose from an array of optional equipment to meet diverse operational requirements, enhancing the flexibility and adaptability of your dredging operations.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This exceptional dredger is meticulously crafted to excel in a variety of demanding scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver outstanding performance across both coastal regions and intricate inland river systems.
- Sediment Excavation: Efficiently tackles the challenges of cohesive sediment excavation, rigorously meeting the stringent standards of MWR's class III requirements.
- Mud and Sand Transport: Designed to skillfully and effortlessly transport mud and sand across extensive distances, ensuring seamless operations.
- Flexible Use: Its innovative and adaptable design empowers remarkable functionality across a multitude of environmental conditions, catering to diverse dredging needs with precision.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously engineered to house the engine room, ensuring operations are seamless and performance remains at its peak.
- Side Pontoons: Ingeniously crafted, the two side pontoons are strategically connected to the main pontoon with bolts, facilitating effortless transport and streamlined assembly.
- Construction: Precision-crafted, all components boast a robust welded steel construction, ensuring unmatched strength and durability. The hull is constructed with premium CCSB-grade shipbuilding steel plate, underscoring its superior quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Count on unwavering support from our specialized technical team, who are committed to ensuring your operations flow seamlessly and effectively. This dedication fosters enduring reliability and smooth functionality, paving the way for your continued success.
- Maintenance Service: Ensuring Peak Performance and Longevity Through meticulous inspections and comprehensive maintenance routines, we guarantee that your equipment performs at its absolute best while significantly prolonging its operational life. This ensures your asset remains a cornerstone of productivity.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever replacements are required, we provide top-tier, original-quality components that uphold the efficiency and reliability of your machinery, preserving the performance standards you expect.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to expert guidance and solutions for all your technical inquiries and concerns. Our support ensures you're equipped with the essential knowledge and assistance to overcome any obstacle.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are crafted to equip your team with comprehensive skills for the efficient operation and upkeep of the dredger. This training fosters both confidence and proficiency, ensuring your team is well-prepared to excel.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to unparalleled quality and safety.
- BV: Bureau Veritas - Esteemed across the globe, this prestigious certification reinforces our strict adherence to international standards.
- ISO9001: International Quality Management Standard - Our steadfast pledge to uphold superior quality management practices with consistency.
- ZC: (Additional Certification) - A further testament to our exhaustive compliance with industry benchmarks, showcasing our dedication to excellence.
- DNV: DNV GL - A distinguished accreditation that mirrors our unwavering dedication to safety and rigorous quality standards, elevating our product's integrity.
8. Why Choose HengPeng
- High Quality: Our iron dredger, forged with precision from CCS marine-grade steel, promises unparalleled strength and resilience. The infusion of cutting-edge technology elevates its performance to unmatched levels.
- Reliable Performance: Delight in the exceptional capabilities of our advanced drive system coupled with reliable electrical components, engineered to deliver peak efficiency and extended lifespan.
- Customization: Take advantage of our bespoke customization options, allowing you to tailor the dredger to fit your specific requirements and effectively tackle various environmental challenges.
- Fast Delivery: Enjoy our prompt delivery services, with standard models ready to be shipped in an impressive timeframe of just 10-15 days.
- Comprehensive Support: Revel in the assurance of lifelong technical support, thorough maintenance packages, and practical training services designed to guarantee smooth and efficient operations.
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