1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a groundbreaking, cutting-edge marvel meticulously engineered for the formidable task of unearthing and meticulously screening sand and gravel, with a particular focus on iron ore extraction. This avant-garde apparatus is replete with an integrated system that harmonizes a chain bucket with a high-precision screening mechanism, empowering it to proficiently harvest sand and gravel from diverse aquatic domains, including rivers and lakes. Its most remarkable attribute is its unparalleled capability to finely separate iron ore from other materials, courtesy of its pioneering screening system. Leveraging the rotational mastery of the chain bucket, this dredger excels in excavating from the water's bed, executing an initial screening phase to distinguish iron ore from impurities. Meticulously crafted to achieve peak efficiency, resilient durability, and remarkable versatility, the Chain Bucket Iron Powder Dredger is designed to excel in a myriad of environmental and geological settings. At its core lies a sophisticated screening system that employs specialized technical processes, capitalizing on the magnetic disparities inherent in iron ore to optimize extraction efficiency. These processes incorporate a spectrum of advanced techniques, including robust and weak magnetic iron ore dressing process flows, to ensure precise separation of iron ore. Techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully employed, catering to a wide range of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger exemplifies efficiency and expertise in iron ore extraction, expertly equipped to fulfill the diverse demands of the modern steel industry through its meticulously crafted mineral processing flow and technological advancements.
2. Features
- Advanced Control System: Elevate your operational efficiency with our state-of-the-art PLC control system. This cutting-edge technology ensures seamless, one-man operation, positioning the dredger at the forefront of technological innovation and advancement.
- Efficient Cutter/Wheel Drive: Experience unparalleled performance with our high-performance cutter/wheel drive system. Designed for precision, it guarantees optimal operation and exceptional efficiency, making it a leader in its class.
- Reliable Hydraulic System: Harness the power of a robust hydraulic system known for its reliability and dependability. This system ensures smooth and consistent operations, regardless of the conditions, providing peace of mind and uninterrupted performance.
- Fresh Water Cooling: Our sophisticated fresh water cooling system is engineered to boost engine performance and efficiency, ensuring your dredger runs at its best under all circumstances.
- Pre-Delivery Testing: Each dredger is meticulously assembled and undergoes extensive quality testing before delivery. This rigorous process guarantees exceptional performance and reliability, so you receive only the best.
- Quick Assembly: Designed for swift and straightforward assembly, whether on water or land, our dredger minimizes downtime and maximizes operational productivity, getting you up and running in no time.
- Standard Design: Adhering to standard design principles, our dredger is fully compliant with maritime regulations and eligible for the Coastal Waters Certificate, ensuring seamless regulatory approval.
- Spare Parts Availability: With a supply of readily available standard spare parts, maintenance is hassle-free and efficient, guaranteeing smooth and continuous operations without disruption.
- Optional Equipment: Enhance your dredger's versatility with a variety of optional equipment tailored to meet specific operational needs, providing customization and adaptability.
3. Specification
Main Parameter Information: Delve into the impressive capabilities of our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger, designed for optimum efficiency in advanced slush handling.
- Capacity:120m³/h: Experience extraordinary throughput with a capacity of 120 cubic meters per hour, ensuring substantial output for demanding operations.
- Dredging Depth:3-5m: The dredger achieves a versatile dredging depth between 3 to 5 meters, making it adaptable for various waterbed conditions.
- Discharge Distance:180m: The machine's powerful capabilities allow for a maximum discharge distance of 180 meters, facilitating efficient relocation of materials.
- Main Engine:100KW Cummins: Equipped with a robust 100 KW Cummins engine, ensuring reliable performance and longevity in rigorous environments.
- Operation System:Electric control: The advanced electric control system offers precise and effortless operation, enhancing the overall user experience.
- Selection Materials:Iron
- Iron: Constructed with high-quality iron, the dredger ensures durability and strength, perfect for challenging tasks.Selection Rate:95%: Achieve superior efficiency with a selection rate of 95%, ensuring maximum productivity and minimal waste.
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver outstanding performance in both coastal regions and inland river systems, ensuring seamless operation.
- Sediment Excavation: Efficiently tackles cohesive sediment with precision, fully adhering to the rigorous standards of MWR's class III requirements for optimal results.
- Mud and Sand Transport: This cutting-edge dredger is designed to effortlessly transport mud and sand across extensive distances with remarkable ease.
- Flexible Use: Showcasing an adaptable design, it empowers functionality across a multitude of environmental conditions, adeptly catering to various dredging needs with versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is expertly designed to house the engine room, ensuring seamless operations and peak performance with remarkable efficiency.
- Side Pontoons: Ingeniously crafted, the two side pontoons are strategically connected to the main pontoon through a bolting system, allowing for hassle-free transport and streamlined assembly.
- Construction: Skillfully engineered, all components boast a robust welded steel construction, ensuring unparalleled durability and strength. The hull is meticulously constructed from high-grade CCSB shipbuilding steel plate, underscoring its superior quality.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy unwavering support from our expert technical team, dedicated to ensuring that your operations glide effortlessly and seamlessly, fostering a legacy of reliability and unmatched performance.
- Maintenance Service: Ensuring Peak Performance and Longevity With scheduled inspections and meticulous maintenance practices, we promise to uphold optimal performance and extend the lifespan of your invaluable equipment, safeguarding your investment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Count on us to provide top-tier replacements for original components, as needed, to ensure your equipment operates with unyielding integrity and peak efficiency.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access expert solutions for all your technical queries and challenges, ensuring you possess the knowledge and support necessary to overcome any hurdle.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services empower your team with the expertise required to masterfully operate and maintain the dredger, ensuring both confidence and competency in every task.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to unmatched quality and safety across the board.
- BV: Bureau Veritas - Globally acclaimed, this prestigious certification underscores our steadfast adherence to the highest international standards.
- ISO9001: International Quality Management Standard - Our firm pledge to continuously uphold superior quality management practices across every facet of our operations.
- ZC: (Additional Certification) - An additional testament to our thorough and comprehensive compliance with prominent industry benchmarks, showcasing our dedication to excellence.
- DNV: DNV GL - A distinguished and renowned accreditation that reflects our unyielding dedication to ensuring safety and maintaining rigorous, top-tier quality standards.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted with CCS marine steel, ensuring unmatched durability and performance. This is achieved through our integration of the latest advancements in cutting-edge technology, promising a product that stands the test of time.
- Reliable Performance: Experience superior performance with our state-of-the-art drive system. Our dredgers use dependable electrical components, specifically engineered for optimal efficiency and longevity, ensuring consistent and reliable operation under the most demanding conditions.
- Customization: We offer unparalleled flexibility by providing the ability to customize the dredger according to your precise requirements. Our designs are versatile enough to adapt to a variety of challenging and diverse working environments.
- Fast Delivery: Benefit from our rapid delivery service. With standard designs prepared and ready for dispatch, you can expect your order to be delivered swiftly, within just 10 to 15 days.
- Comprehensive Support: Enjoy peace of mind with our lifetime technical support. We offer comprehensive maintenance solutions and hands-on training services that ensure your dredger operates seamlessly, supporting you every step of the way.
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