1. Introduction
Chain Bucket IronExperience the cutting-edge innovation of the Chain Bucket Iron Powder Dredger, a sophisticated marvel crafted for the intricate task of sand and gravel excavation, with a specialized focus on iron ore extraction. Engineered with a state-of-the-art integrated system, this dredger artfully combines a high-precision chain bucket with an advanced screening mechanism, allowing it to efficiently harvest materials from diverse aquatic environments including rivers and lakes. What sets this device apart is its exceptional ability to precisely separate iron ore from other elements, thanks to its revolutionary, cutting-edge screening system. By harnessing the rotational expertise of its chain bucket, the dredger performs with unmatched skill, excavating from the depths of water beds and initiating a meticulous screening process to discern iron ore from impurities. Designed with a relentless focus on peak efficiency, unparalleled durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is adept at navigating a variety of environmental and geological conditions. Central to its design is a sophisticated screening system that employs specialized technical processes, capitalizing on the magnetic characteristics of iron ore to optimize extraction efficiency. These processes incorporate a wide array of advanced techniques, including strong and weak magnetic iron ore dressing process flows, ensuring the proficient separation of iron ore. By utilizing techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation, this dredger skillfully caters to iron ore grades ranging from low to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a beacon of efficiency and professionalism in iron ore extraction, tailor-made to meet the diverse demands of the modern steel industry through its meticulously developed mineral processing flows and technological advancements.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger allows for seamless and highly efficient one-man operation, setting the standard for technological advancement.
- Efficient Cutter/Wheel Drive: Outfitted with a cutting-edge, high-performance cutter/wheel drive system, ensuring optimal operation and superior efficiency.
- Reliable Hydraulic System: Utilizes a robust and dependable hydraulic system, providing smooth and uninterrupted operation under various conditions.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system to enhance engine efficiency and performance.
- Pre-Delivery Testing: Meticulously assembled and subjected to rigorous quality testing before delivery, ensuring top-notch performance and reliability.
- Quick Assembly: Engineered for easy and rapid assembly, whether afloat or onshore, to minimize downtime and maximize productivity.
- Standard Design: Conforms to standard design principles, ensuring eligibility for the Coastal Waters Certificate and compliance with maritime regulations.
- Spare Parts Availability: Features readily available standard spare parts from stock, facilitating easy and efficient maintenance to keep operations running smoothly.
- Optional Equipment: Offers a diverse selection of optional equipment to cater to unique operational requirements and enhance versatility.
3. Specification
Main Parameter Information:
- Capacity:120m³/h - A robust capacity for challenging dredging tasks
- Dredging Depth:3-5m - Precision depth control for various environments
- Discharge Distance:180m - Extended reach to streamline operations
- Main Engine:100KW - Powering performance with efficiency
- Operation System:Electric control - User-friendly interface for seamless operation
- Selection Materials:Iron
- Iron - Durability and strength in every componentSelection Rate:95% - High-efficiency rate ensuring minimal resource wastage
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver exceptional performance in both bustling coastal regions and serene inland river systems.
- Sediment Excavation: Efficiently tackles cohesive sediment, meeting and exceeding the rigorous standards set by MWR's class III requirements.
- Mud and Sand Transport: Designed with precision to effortlessly transport mud and sand across vast distances, ensuring seamless operations.
- Flexible Use: Its versatile and adaptable design empowers superior functionality in a wide array of environmental conditions, perfectly catering to diverse dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, ensuring seamless operations and peak performance. Engineered for excellence, it serves as the heart of the dredger, orchestrating a symphony of power and precision.
- Side Pontoons: Ingeniously designed, the two side pontoons are connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly. This innovative design ensures versatility and adaptability, making relocation and setup a breeze.
- Construction: Expertly crafted, all parts feature a robust welded steel construction, guaranteeing unmatched durability and strength. The hull uses premium CCSB-grade shipbuilding steel plate, a testament to its superior quality. This choice of material underscores our commitment to longevity and resilience in the most demanding environments.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Rest assured, our unwavering technical support from an experienced and dedicated team ensures your operations are not only smooth but also highly effective, promoting enduring reliability in every aspect.
- Maintenance Service: Ensuring Peak Performance and Longevity By conducting regular inspections and comprehensive maintenance, we guarantee your equipment operates at its best, significantly extending its lifespan and maximizing your investment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We offer top-tier replacement components that seamlessly integrate with your existing equipment, maintaining its original efficiency and performance without compromise.
- Technical Assistance: Expert Solutions for Your Every Inquiry Get expert resolutions for all your technical queries and challenges, ensuring you are equipped with the knowledge and support to overcome any obstacle with ease.
- Training: Tailored Educational Programs for Mastery and Proficiency Our tailored training services are meticulously crafted to empower your team with the necessary skills to operate and maintain the dredger effectively, building confidence and proficiency.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to unparalleled quality and safety.
- BV: Bureau Veritas - Esteemed on a global scale, this certification highlights our steadfast adherence to the highest international standards.
- ISO9001: International Quality Management Standard - Our promise to uphold superior quality management practices consistently and diligently.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance with stringent industry benchmarks and standards.
- DNV: DNV GL - A prestigious accreditation that mirrors our dedication to safety and rigorous quality assurance standards.
8. Why Choose HengPeng
- High Quality: Our iron dredger is crafted with unparalleled precision using CCS marine steel, guaranteeing exceptional durability and performance. By integrating cutting-edge technology, we assure a product that stands the test of time and performs effortlessly in demanding conditions.
- Reliable Performance: Discover unmatched efficiency with our cutting-edge drive system and robust electrical components, meticulously designed for superior performance and enhanced longevity. Count on a product that delivers consistent, high-level functionality in all scenarios.
- Customization: We provide unmatched customization options, allowing you to tailor the dredger to fit your precise requirements and adjust to various operational conditions. Experience adaptability like never before, ensuring the perfect fit for your unique needs.
- Fast Delivery: Take advantage of our rapid delivery service, with standard designs poised for shipment in just 10-15 days. We ensure your operations remain uninterrupted, providing swift and efficient solutions right when you need them.
- Comprehensive Support: Revel in comprehensive peace of mind with our lifetime technical support, extensive maintenance offerings, and practical training services. We are committed to ensuring smooth, seamless operations, equipping you with all the resources necessary for success.