1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an extraordinary marvel of modern engineering, purpose-built for the challenging task of excavating and screening sand and gravel with unparalleled precision, focusing on iron ore extraction. This remarkable machine encompasses an advanced integrated system that combines a robust chain bucket with a high-precision screening mechanism, effectively harvesting valuable resources from water bodies such as rivers and lakes with ease. The device's crowning achievement lies in its ability to intricately separate iron ore from other materials using its state-of-the-art screening system. Operating on an innovative principle that utilizes the rotational power of the chain bucket, the dredger adeptly excavates from the depths of the water's bed, performing an initial screening that expertly differentiates iron ore from impurities. Designed with an emphasis on superior efficiency, outstanding durability, and impressive versatility, the Chain Bucket Iron Powder Dredger is built to excel across a wide range of environmental and geological landscapes. At its core, the screening system employs specialized technical processes that leverage the magnetic differences of iron ore to maximize extraction efficiency. These processes encompass an array of advanced techniques such as strong and weak magnetic iron ore dressing process flows, ensuring expert separation of iron ore. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully employed, addressing various iron ore grades, from low-grade to high-grade. Thus, the Chain Bucket Iron Powder Dredger emerges as a beacon of efficiency and expertise in iron ore extraction, fully equipped to meet the diverse demands of the contemporary steel industry through its meticulously crafted mineral processing flow and groundbreaking technological innovations.
2. Features
- Advanced Control System: Our dredger is operated by a pioneering PLC control system, offering an unparalleled, seamless one-man operation that exemplifies cutting-edge technological advancement in the field.
- Efficient Cutter/Wheel Drive: Equipped with a top-tier, high-efficiency cutter/wheel drive system, this dredger is engineered to deliver optimal operation and exceptional efficiency.
- Reliable Hydraulic System: Engineered with a robust and dependable hydraulic system, it guarantees smooth, uninterrupted operation across diverse conditions, enhancing reliability.
- Fresh Water Cooling: Incorporating an advanced fresh water cooling system, it is designed to significantly boost engine efficiency and overall performance.
- Pre-Delivery Testing: Expertly assembled and subjected to extensive quality testing, each unit guarantees unparalleled performance and reliability upon delivery.
- Quick Assembly: Crafted for effortless and swift assembly, either afloat or onshore, to effectively minimize downtime and amplify productivity.
- Standard Design: Adhering to standard design principles, it ensures eligibility for the Coastal Waters Certificate, meeting all maritime regulatory requirements.
- Spare Parts Availability: Featuring readily available standard spare parts, it simplifies maintenance and ensures operations continue smoothly and efficiently.
- Optional Equipment: Offers a diverse range of optional equipment to meet specific operational demands and enhance the dredger's versatility.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted to excel in the following diverse scenarios, ensuring unparalleled efficiency and reliability:
- Coastal and Inland River Dredging: Expertly engineered, this dredger performs with precision and effectiveness in both coastal regions and the intricate systems of inland rivers, offering unmatched versatility.
- Sediment Excavation: Efficiently tackles cohesive sediment with remarkable prowess, strictly adhering to the rigorous standards of MWR's class III requirements, ensuring seamless excavation processes.
- Mud and Sand Transport: This dredger is designed to skillfully and effortlessly transport mud and sand across extensive distances, ensuring seamless operations and maximum productivity.
- Flexible Use: With an adaptable design, it empowers optimal functionality across a multitude of environmental conditions, catering to diverse dredging needs with remarkable ease and adaptability.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is expertly engineered to house the engine room with utmost efficiency, ensuring smooth operations and maximum performance at all times.
- Side Pontoons: Ingeniously crafted, the two side pontoons are seamlessly connected to the main pontoon with bolts, facilitating effortless transport and efficient assembly.
- Construction: Meticulously constructed, every component features a solid welded steel design, ensuring unparalleled durability and resilience. The hull boasts premium CCSB-grade shipbuilding steel plate, showcasing its superior quality and craftsmanship.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Continuous support from our dedicated technical team ensures that your operations run smoothly and efficiently, fostering long-term reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Regular inspections and thorough maintenance are performed to guarantee optimal performance and extend the lifecycle of your valuable equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide high-quality replacements for original components whenever needed, ensuring your equipment maintains its integrity and efficiency.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert answers to all your technical questions and issues, ensuring you have the knowledge and support needed to tackle any challenge.
- Training: Tailored Educational Programs for Mastery and Proficiency We offer customized training services designed to empower your team with the skills to efficiently operate and maintain the dredger, ensuring confidence and competence.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to unparalleled quality and safety in the industry.
- BV: Bureau Veritas - This globally recognized certification highlights our steadfast adherence to international standards, ensuring reliability and integrity.
- ISO9001: International Quality Management Standard - A testament to our dedication to maintaining superior quality management practices across all facets of our operations.
- ZC: (Additional Certification) - An added testament to our comprehensive compliance with the highest industry benchmarks and standards.
- DNV: DNV GL - This distinguished accreditation reflects our unwavering dedication to safety and rigorous quality standards, setting us apart in our field.
8. Why Choose HengPeng
- High Quality: Our iron dredger is a masterpiece of engineering, meticulously crafted with top-grade CCS marine steel. This ensures unparalleled durability and performance, all made possible through our integration of pioneering technology.
- Reliable Performance: Experience the epitome of reliability with our cutting-edge drive system and trustworthy electrical components. Engineered for ultimate efficiency, these features are designed to guarantee optimal performance and extended service life.
- Customization: We offer unmatched versatility, providing the opportunity to tailor the dredger precisely to your specifications, ensuring it meets your specific requirements and adapts seamlessly to a variety of working conditions.
- Fast Delivery: Take advantage of our rapid delivery system. Our standard designs are primed and ready for dispatch, reaching you within an impressive 10-15 days timeframe.
- Comprehensive Support: Enjoy complete assurance and peace of mind with our lifetime technical support. We provide extensive maintenance solutions and practical training services to guarantee a smooth and efficient operation of your equipment.
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