1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of innovation and precision engineering, specifically crafted to excel in the rigorous task of sand, gravel, and iron ore extraction. This state-of-the-art equipment, developed by Qingdao Hengpeng Industry Group Co., Ltd, integrates an advanced chain bucket system with a high-precision screening mechanism, ensuring optimal performance as it harvests materials from diverse aquatic environments like rivers and lakes. Its most notable feature is the high-efficiency separation of iron ore from other substances, facilitated by a revolutionary screening system that employs cutting-edge technology. By harnessing the rotational dynamics of its chain bucket, the dredger effectively excavates the waterbed, conducting initial screenings that expertly identify and separate iron ore from impurities. Designed with a paramount focus on efficiency, durability, and versatility, the Chain Bucket Iron Powder Dredger is adept across various environmental and geological conditions. At its core lies a sophisticated screening system that utilizes advanced technical processes, capitalizing on the magnetic properties of iron ore to enhance extraction precision. These encompass state-of-the-art methodologies such as strong and weak magnetic iron ore dressing flows, ensuring effective processing across a spectrum of ore grades. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied, accommodating both low and high-grade iron ore. Consequently, the Chain Bucket Iron Powder Dredger emerges as a benchmark of efficiency and expertise in iron ore extraction, fully equipped to address the diverse needs of the modern steel industry with its meticulously crafted mineral processing flows and technological advancements.
2. Features
- Advanced Control System: Empowered by a cutting-edge PLC control system, this dredger elevates operational standards through its seamless, highly efficient one-man operation, showcasing the pinnacle of technological advancement.
- Efficient Cutter/Wheel Drive: Equipped with a state-of-the-art, high-performance cutter/wheel drive system, this dredger ensures peak operational efficiency and superior performance.
- Reliable Hydraulic System: Featuring a robust and trustworthy hydraulic system, it delivers smooth, uninterrupted operations even under challenging conditions.
- Fresh Water Cooling: Boasts a sophisticated fresh water cooling system that significantly boosts engine efficiency and performance.
- Pre-Delivery Testing: Carefully assembled and subjected to stringent quality assessments pre-delivery, guaranteeing unmatched performance and reliability.
- Quick Assembly: Designed for swift and straightforward assembly both afloat and onshore, optimizing downtime and amplifying productivity.
- Standard Design: Adheres to standard design principles, ensuring qualification for the Coastal Waters Certificate and full compliance with maritime regulations.
- Spare Parts Availability: Offers readily accessible standard spare parts from stock, streamlining maintenance to keep operations smooth and continuous.
- Optional Equipment: Presents a variety of optional equipment selections to meet specific operation requirements and enhance overall versatility.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This remarkable dredger is meticulously crafted for a variety of demanding scenarios:
- Coastal and Inland River Dredging: Expertly engineered to excel in both coastal regions and the intricate systems of inland rivers.
- Sediment Excavation: Efficiently tackles the challenge of cohesive sediment, adhering flawlessly to the rigorous standards of MWR's class III requirements.
- Mud and Sand Transport: Thoughtfully designed to skillfully transport mud and sand across vast distances with unparalleled ease.
- Flexible Use: Its innovative, adaptable design ensures outstanding functionality across a multitude of environmental conditions, catering to diverse dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is expertly designed to house the engine room, ensuring seamless operations with maximum efficiency and peak performance.
- Side Pontoons: Ingeniously designed for versatility, the two side pontoons are securely connected to the main pontoon with bolts, facilitating effortless transport and streamlined assembly.
- Construction: Expertly crafted with precision, all parts boast a robust welded steel construction, promising unparalleled durability and strength. The hull is constructed using premium CCSB-grade shipbuilding steel plates, a testament to its superior quality and reliability.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Benefit from unwavering support by our dedicated technical team, committed to ensuring your operations are consistently seamless and efficient, promoting unwavering reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Our commitment to excellence means we conduct regular, comprehensive inspections and maintenance, ensuring your equipment performs at its best and enjoys an extended lifecycle.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We offer superior-quality replacements for original components, whenever required, to maintain the robust integrity and peak efficiency of your equipment.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to expert solutions for all your technical queries and challenges, ensuring you have the knowledge and support to overcome any obstacle.
- Training: Tailored Educational Programs for Mastery and Proficiency Our specialized training services are crafted to empower your team, ensuring they possess the proficiency and confidence to operate and maintain the dredger with ease.
7. Certifications
- CCS: China Classification Society - This prestigious certification symbolizes our unwavering dedication to unparalleled quality and stringent safety measures.
- BV: Bureau Veritas - This globally acknowledged certification highlights our steadfast compliance with international regulatory standards.
- ISO9001: International Quality Management Standard - Our unwavering commitment to upholding exceptional quality management practices.
- ZC: (Additional Certification) - An extra layer of assurance, demonstrating our exhaustive alignment with industry-leading benchmarks.
- DNV: DNV GL - A prestigious accreditation that emphasizes our devotion to maintaining high safety protocols and rigorous quality standards.
8. Why Choose HengPeng
- High Quality: Our iron dredger is expertly engineered using premium CCS marine steel, guaranteeing unparalleled durability and exceptional performance. This is achieved through our seamless integration of the latest, cutting-edge technology, ensuring that every vessel meets the highest standards of quality and reliability.
- Reliable Performance: Discover the pinnacle of performance with our advanced drive system and trustworthy electrical components. These are meticulously designed to deliver optimal operational efficiency and extend the lifespan of your equipment, providing you with a robust and reliable solution for your dredging needs.
- Customization: We offer unmatched flexibility with our ability to tailor the dredger to perfectly align with your specific requirements. This customization ensures it can seamlessly adapt to a variety of challenging working environments, giving you a bespoke solution that enhances productivity.
- Fast Delivery: Reap the benefits of our rapid delivery service, with our standard design models ready for dispatch in just 10-15 days. This ensures that you can get started with your projects without unnecessary delays, maximizing your operational efficiency.
- Comprehensive Support: Attain complete peace of mind with our all-encompassing support services. We provide lifetime technical assistance, extensive maintenance solutions, and practical training services. This comprehensive approach ensures smooth, uninterrupted operations and empowers your team with the knowledge and skills they need to succeed.