Introducing the exceptional Chain Bucket Iron Power Dredger 120m³, meticulously crafted at the prestigious Heng Peng Shipyard. This marvel of engineering combines cutting-edge design with unparalleled performance, ensuring efficiency and durability in every operation.
1. Introduction
The Chain Bucket Iron Powder Dredger by Qingdao Hengpeng Industry Group Co., Ltd, represents the zenith of cutting-edge innovation and meticulous precision in sediment excavation and processing, especially for iron ore extraction. This state-of-the-art apparatus is ingeniously engineered to master the complex task of excavating and screening sand, gravel, and iron ore from aquatic environments such as rivers and lakes, delivering unparalleled performance and reliability.
At the core of this ultra-modern machinery is an integrated system that brilliantly unites a chain bucket with a precision screening mechanism. This groundbreaking design empowers the dredger to proficiently extract materials from the waterbed, while ensuring a meticulous separation of iron ore from other substances. The chain bucket, furnished with an advanced dynamic rotational mechanism, excels in excavating and performing an initial sorting of materials directly from the underwater sediment, epitomizing unmatched efficiency.
What distinguishes this exceptional dredger is its unparalleled capability to identify and separate iron ore from other materials. Through its revolutionary screening technology, the dredger employs specialized technical processes that harness the magnetic contrasts intrinsic to iron ore. This maximizes extraction efficiency to its highest potential, guaranteeing that even the most minute particles of iron ore are captured and meticulously separated from any undesired impurities.
Crafted with a focus on exceptional efficiency, robust durability, and extraordinary versatility, the Chain Bucket Iron Powder Dredger is purposefully designed to triumph across diverse environmental and geological landscapes. The core screening system brilliantly incorporates both strong and weak magnetic iron ore dressing process flows, ensuring the proficient separation of iron ore, irrespective of its grade, solidifying its status as a revolutionary solution in dredging technology.
2.Specification
Specification |
Parameter |
Capacity |
120m³/h |
Dredging Depth |
3-5m |
Discharge Distance |
180m |
Main Engine Power |
100KW |
Operation System |
Electric Control |
Material Selection |
Iron |
Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting an impressive capacity of 120m³/h, this powerhouse efficiently handles vast quantities of material, seamlessly accommodating the needs of substantial-scale operations and ensuring smooth performance under normal conditions.
- High Iron Selection Rate: With an outstanding iron selection rate of 95%, this dredger excels at meticulously screening iron from excavated material, thereby significantly boosting operational efficiency and maximizing resource utilization like never before.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: With a versatile dredging depth ranging from 3 to 5 meters, this dredger adapts effortlessly to diverse operating environments, making it the perfect choice for both shallow and moderately deep water conditions.
- Remote Discharge: Featuring a remarkable discharge distance of up to 180 meters, this equipment facilitates the seamless transportation of screened material to designated locations, substantially reducing manual handling costs and minimizing the need for secondary processing.
III. Advanced Power System
- Powerful Engine: Equipped with a robust 100KW main engine, this dredger provides ample power support, ensuring stable and reliable operation across a wide range of conditions, making it a true workhorse in the field.
- Electric Control: The sophisticated electric control system is a breeze to operate, offering quick responsiveness and hassle-free maintenance, ensuring an optimal user experience with minimal downtime.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed with premium iron, renowned for its exceptional wear and corrosion resistance, this equipment promises enhanced durability and a prolonged service life, standing strong through rigorous use.
- Optimized Structure: The innovative chain bucket design revolutionizes the excavation process by efficiently crushing and screening materials, reducing energy consumption, and minimizing wear, embodying both efficiency and longevity in its design.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This advanced equipment is perfect for regular dredging and desilting of river systems, effectively removing silt, sediments, and any obstructive debris from the riverbed. This ensures improved navigation and significantly enhances flood discharge capabilities.
- Ecological Restoration: Through the dredging of rivers, the ecological environment can be revitalized. This process facilitates the thriving survival and reproduction of aquatic organisms, while also contributing to the restoration of the river's natural form and scenic landscape.
II. Port and Waterway Maintenance
- Port Waterway Clearing: The equipment is invaluable for clearing ports and waterway paths of mud, stones, and various debris, ensuring smooth navigation for vessels and safe ports for ships to dock and depart.
- Berth Maintenance: Around berth areas, this equipment can methodically excavate and reorganize mud and sediments, ensuring a flat and stable surface is maintained, which is crucial for port operations.
III. Reservoir and Lake Management
- Reservoir Desilting: Utilize this equipment for regular desilting operations in reservoirs, effectively clearing silt and sediments from the reservoir floor. This dramatically enhances water storage capacity and boosts flood control capabilities.
- Lake Management: In the realm of lake management, deploy this equipment to thoroughly excavate and cleanse pollutants and sediments from lake beds, resulting in improved water quality and an enhanced ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: In iron ore mining, this equipment excels in excavating iron ore and related minerals, boosting mining efficiency and maximizing resource utilization with its exceptional screening and crushing capabilities.
- Tailings Processing: During the iron ore mining process, this machinery is adept at crushing and screening tailings, facilitating the recovery of valuable components and minimizing resource wastage.
V. Other Application Scenarios
- Excavation of Building Foundations: Within construction projects, this equipment proves essential for the excavation of building foundations, ensuring a robust base that supports sturdy building construction.
- Environmental Protection and Governance: In the sphere of environmental protection and governance, this equipment plays a crucial role in treating pollutants across rivers, lakes, and reservoirs, thus significantly enhancing water quality and the ecological balance.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is a masterpiece of design, meticulously engineered to encase the engine room with precision. It ensures seamless operations and consistently delivers peak performance, creating an environment where excellence is the standard.
- Side Pontoons: Ingeniously crafted to perfection, the two side pontoons are securely fastened to the main pontoon with superior high-grade bolts. This allows for effortless transportation and streamlined assembly, setting a benchmark in efficiency.
- Construction: Meticulously engineered with precision craftsmanship, every element boasts a robust welded steel construction that ensures unrivaled durability and strength. The hull is crafted from top-tier CCSB-grade shipbuilding steel plate, exemplifying superior quality and unwavering reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience the ultimate in enduring support with our dedicated technical team at your side. We ensure your operations flow smoothly and efficiently, fostering a foundation of long-term reliability and peace of mind, so you can focus on what truly matters.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team performs thorough inspections and provides comprehensive maintenance services, guaranteeing unparalleled performance and significantly extending the life of your vital equipment, ensuring it's always ready to meet your needs.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We offer elite replacements for original components as needed, maintaining your equipment's peak performance and integrity, so you can continue operations without a hitch.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions for all your technical queries and challenges. Our support ensures you have the knowledge and resources to tackle any obstacle with confidence and ease.
- Training: Tailored Educational Programs for Mastery and Proficiency Engage with our customized training services, designed to empower and uplift your team. We enhance their skills to operate and maintain the dredger efficiently, fostering a culture of confidence and excellence in every task.