1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents a pinnacle of engineering and innovation, tailored for the rigorous process of excavating and classifying sand and gravel, with a special focus on iron ore extraction. This cutting-edge technology integrates a robust chain bucket system with a precision screening mechanism, enabling the seamless collection of sand and gravel from diverse aquatic environments such as rivers and lakes. The dredger's remarkable feature is its highly efficient ability to separate iron ore from other materials using an advanced screening system. Operating on a principle that harnesses the rotational power of the chain bucket, the dredger efficiently excavates the seabed, performing an initial screening to isolate iron ore from impurities with superior accuracy. Designed for peak efficiency, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is engineered to excel in a variety of environmental and geological settings. At its core, the screening system utilizes specialized technical processes, exploiting the magnetic differences of iron ore to maximize extraction efficiency. These sophisticated processes include a range of advanced techniques such as robust and subtle magnetic iron ore dressing process flows, ensuring effective separation of iron ore. Techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly employed, catering to a wide spectrum of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger exemplifies efficiency and expertise in iron ore extraction, adeptly fulfilling the complex demands of the contemporary steel industry through its meticulously crafted mineral processing methodologies and technological advancements.
2. Features
- Advanced Control System: This dredger is equipped with a state-of-the-art PLC control system, granting it the capability for seamless and highly efficient one-man operation. It sets a new benchmark for technological advancement in the industry.
- Efficient Cutter/Wheel Drive: Outfitted with a cutting-edge, high-performance cutter/wheel drive system, this dredger ensures optimal operation and superior efficiency, adeptly tackling the toughest of tasks.
- Reliable Hydraulic System: With a robust and dependable hydraulic system at its core, this equipment delivers smooth and uninterrupted operation, adapting effortlessly to a variety of conditions.
- Fresh Water Cooling: The dredger incorporates a sophisticated fresh water cooling system, designed to enhance engine efficiency and performance, ensuring peak operational capability.
- Pre-Delivery Testing: Each unit is meticulously assembled and undergoes rigorous quality testing before delivery, ensuring top-notch performance, reliability, and your utmost satisfaction.
- Quick Assembly: Designed for easy and rapid assembly both afloat and onshore, this feature minimizes downtime and maximizes productivity, getting you back to work swiftly.
- Standard Design: In accordance with standard design principles, this dredger is eligible for the Coastal Waters Certificate and complies with all maritime regulations, ensuring safety and legality.
- Spare Parts Availability: With readily available standard spare parts from stock, this dredger facilitates easy and efficient maintenance, keeping your operations running smoothly and without interruption.
- Optional Equipment: Offers a selection of optional equipment to cater to specific operational needs, enhancing the dredger's versatility and adaptability to various projects.
3. Specification
Main Parameter Information:
- Capacity:A remarkable 120m³/h
- Dredging Depth:From 3 to an impressive 5m
- Discharge Distance:Reaching up to 180m
- Main Engine:With robust power of 100KW
- Operation System:Efficient Electric control
- Selection Materials:High-quality Iron
- IronSelection Rate:An impressive 95%
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted to excel in the following scenarios, ensuring unrivaled performance and durability:
- Coastal and Inland River Dredging: Expertly engineered to deliver optimal performance in both coastal regions and inland river systems, guaranteeing effective dredging operations.
- Sediment Excavation: With precision and power, it efficiently tackles cohesive sediment, meeting the rigorous standards of MWR's class III requirements with confidence.
- Mud and Sand Transport: Strategically designed to skillfully transport mud and sand across extensive distances with unparalleled ease and efficiency.
- Flexible Use: Its adaptable and sophisticated design empowers functionality in a multitude of environmental conditions, perfectly catering to diverse dredging needs and challenges.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, ensuring seamless operations and peak performance.
- Side Pontoons: Ingeniously designed, the two side pontoons are connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly.
- Construction: Expertly crafted, all parts feature a robust welded steel construction, guaranteeing unmatched durability and strength. The hull uses premium CCSB-grade shipbuilding steel plate, a testament to its superior quality.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our unwavering commitment to support is underscored by the continuous backing from our expert technical team. With our service, you ensure that your operations not only run smoothly and efficiently but also enjoy a sustained reliability that nurtures your long-term success.
- Maintenance Service: Ensuring Peak Performance and Longevity Our comprehensive maintenance service includes regular inspections coupled with meticulous care, all designed to guarantee your equipment performs at its best. This proactive approach extends the lifecycle of your valuable machinery, safeguarding your investment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We offer superior quality replacements for original components whenever necessary, ensuring that your equipment retains its structural integrity and operates with unmatched efficiency. Trust our components to keep your operations seamless and productive.
- Technical Assistance: Expert Solutions for Your Every Inquiry Experience a seamless resolution to your technical queries with our expert-driven assistance. We provide you with the precise answers and comprehensive support you need, empowering you to confidently address any challenges that come your way.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are crafted to empower your team, equipping them with the necessary skills to proficiently operate and meticulously maintain your dredger. This personalized training ensures they gain the confidence and competence needed for excellence.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to unparalleled quality and safety standards.
- BV: Bureau Veritas - An internationally recognized certification, this accolade underscores our steadfast adherence to globally esteemed standards.
- ISO9001: International Quality Management Standard - A testament to our relentless dedication to maintaining exemplary quality management practices.
- ZC: (Additional Certification) - A further testament to our thorough and comprehensive compliance with the highest industry benchmarks.
- DNV: DNV GL - A distinguished accreditation, reflecting our relentless dedication to safety and rigorous quality standards that set us apart.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted with top-grade CCS marine steel, ensuring unmatched durability and exceptional performance. We have seamlessly integrated cutting-edge technology to deliver a product that stands the test of time and meets the highest industry standards.
- Reliable Performance: Experience superior performance with our state-of-the-art drive system, coupled with dependable electrical components, designed for optimal efficiency and exceptional longevity. Our engineering excellence guarantees reliability that you can count on.
- Customization: We offer unparalleled flexibility with the ability to customize the dredger to meet your exact specifications and adapt effortlessly to diverse working environments. Tailor your dredging solution to perfectly match your project demands.
- Fast Delivery: Benefit from our swift delivery service, where standard designs are ready to be dispatched rapidly within a mere 10-15 days. Experience the advantage of quick deployment and minimal downtime.
- Comprehensive Support: Enjoy peace of mind with our lifetime technical support, comprehensive maintenance solutions, and hands-on training services, all designed to ensure seamless operation. We are committed to supporting you at every step of your journey.
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