1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents a pinnacle of innovation and precision in the realm of sediment excavation and processing. This sophisticated apparatus is expertly crafted to tackle the challenging task of excavating and screening sand and gravel, with a particular specialization in iron ore extraction. At the heart of this advanced machinery lies an integrated system that seamlessly combines a chain bucket with a precision screening mechanism, enabling it to efficiently retrieve material from aquatic environments like rivers and lakes. What truly sets this dredger apart is its exceptional ability to distinguish and separate iron ore from other materials, thanks to its groundbreaking screening technology. Utilizing a dynamic rotational mechanism, the chain bucket dredger masterfully excavates and conducts an initial sorting of materials directly from the waterbed, ensuring a clear separation of iron ore from unwanted impurities. Engineered with an emphasis on superior efficiency, enduring durability, and remarkable versatility, the Chain Bucket Iron Powder Dredger is designed to excel across a variety of environmental and geological settings. The core screening system leverages specialized technical processes that capitalize on the magnetic differences inherent in iron ore, enhancing extraction efficiency to its utmost potential. Within these processes lies a suite of advanced techniques, including both strong and weak magnetic iron ore dressing process flows, to ensure the efficient separation of iron ore. Techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly employed, catering to a full spectrum of iron ore quality, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a benchmark of efficacy and expertise in the field of iron ore extraction, fully equipped to address the complex demands of the contemporary steel industry through its meticulously crafted mineral processing flow and groundbreaking technological advancements.
2. Features
- Advanced Control System: This dredger is equipped with a state-of-the-art PLC control system, embodying technological excellence and allowing for seamless and highly efficient operations by a single operator.
- Efficient Cutter/Wheel Drive: Featuring a high-performance, cutting-edge cutter/wheel drive system, this dredger ensures optimal operation and exceptional efficiency for demanding projects.
- Reliable Hydraulic System: Constructed with a robust and reliable hydraulic system, it guarantees smooth, uninterrupted operations across a range of conditions and environments.
- Fresh Water Cooling: The dredger incorporates a sophisticated fresh water cooling system designed to enhance engine efficiency and ensure peak performance.
- Pre-Delivery Testing: Each unit is meticulously assembled and subjected to rigorous quality testing, ensuring unmatched performance and reliability upon delivery.
- Quick Assembly: Designed for easy and rapid assembly, whether afloat or onshore, this dredger minimizes downtime while maximizing productivity.
- Standard Design: Adhering to standard design principles, this dredger is eligible for the Coastal Waters Certificate and complies with all maritime regulations.
- Spare Parts Availability: The dredger features readily available standard spare parts from stock, ensuring straightforward and efficient maintenance for uninterrupted operations.
- Optional Equipment: Offers a versatile range of optional equipment to cater to specific operational needs and enhance the dredger's adaptability and performance.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Our dredger is expertly engineered to excel in both coastal environments and inland river systems, providing unparalleled performance.
- Sediment Excavation: It efficiently tackles cohesive sediments, meeting and exceeding the rigorous standards of the MWR's class III requirements.
- Mud and Sand Transport: This dredger is designed to masterfully transport mud and sand across even the most extensive distances with remarkable ease.
- Flexible Use: Its adaptable and innovative design empowers versatile functionality in a wide range of environmental conditions, perfectly catering to varied dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is expertly designed to efficiently house the engine room, ensuring seamless operations and delivering peak performance at all times.
- Side Pontoons: Ingeniously conceived, the two side pontoons are securely connected to the main pontoon using high-grade bolts, allowing for effortless transport and streamlined assembly, making it a model of efficiency.
- Construction: Expertly crafted with precision, all parts feature a robust welded steel construction, guaranteeing unparalleled durability and strength. The hull uses premium CCSB-grade shipbuilding steel plate, a testament to its superior quality and reliability.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy enduring support from our devoted technical team, ensuring your operations remain seamless and efficient. This commitment promotes long-term reliability and peace of mind.
- Maintenance Service: Ensuring Peak Performance and Longevity Our team conducts meticulous inspections and comprehensive maintenance to guarantee supreme performance, effectively prolonging the lifespan of your invaluable equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We supply top-tier replacements for original components as required, keeping your equipment's performance and integrity at peak levels.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain expert resolutions to all your technical inquiries and challenges, ensuring you possess the knowledge and backing to overcome any obstacle with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Experience our bespoke training services crafted to empower your team, enhancing their ability to efficiently operate and maintain the dredger, instilling confidence and excellence.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to delivering top-tier quality and safety in every product.
- BV: Bureau Veritas - Renowned globally, this prestigious certification highlights our strict adherence to international quality and safety standards, ensuring unparalleled reliability.
- ISO9001: International Quality Management Standard - Our firm pledge to uphold superior quality management practices, ensuring exceptional consistency and excellence.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance with the highest industry benchmarks, reinforcing our position as a leader in quality assurance.
- DNV: DNV GL - A distinguished and esteemed accreditation reflecting our steadfast dedication to safety and rigorous quality standards, ensuring the utmost trust and excellence in our offerings.
8. Why Choose HengPeng
- High Quality: Our iron dredger stands as a testament to exceptional craftsmanship, constructed meticulously with CCS marine steel. This ensures not only unmatched durability but also superior performance. At the heart of our engineering prowess is the integration of cutting-edge technology, elevating our products beyond the ordinary.
- Reliable Performance: Experience unparalleled reliability with our state-of-the-art drive system and robust electrical components. These elements are designed to deliver superior performance, ensuring optimal efficiency and longevity, even in the most demanding environments.
- Customization: We pride ourselves on offering exceptional flexibility—our dredger can be customized to meet your precise specifications. This adaptability ensures it can thrive in a variety of working environments, perfectly tailored to your unique needs.
- Fast Delivery: Reap the benefits of our rapid delivery service. Our standard designs are prepared for dispatch with remarkable speed, typically within just 10-15 days, ensuring you receive your equipment promptly.
- Comprehensive Support: Rest easy with our all-encompassing support solutions. From lifetime technical support to comprehensive maintenance services and hands-on training, we provide everything you need to ensure seamless and efficient operation, empowering you every step of the way.
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