1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a cutting-edge marvel of engineering, meticulously crafted for the challenging tasks of sand and gravel excavation with a specialized focus on iron ore extraction. This avant-garde equipment integrates a chain bucket system with a precision-engineered screening mechanism, expertly designed to gather sand and gravel from diverse aquatic environments like rivers and lakes. Its most striking feature lies in its state-of-the-art ability to separate iron ore from other materials via a sophisticated screening process. By harnessing the rotational dynamics of the chain bucket, the dredger skillfully excavates the waterbed, executing a preliminary screening to distinguish iron ore from unwanted impurities. Built with an emphasis on supreme efficiency, unparalleled durability, and impressive versatility, the Chain Bucket Iron Powder Dredger is tailored to excel across various environmental and geological landscapes. At its core lies a screening system that employs specialized technical methodologies, leveraging the magnetic properties of iron ore to enhance extraction efficiency. These methods encompass an array of advanced techniques including strong and weak magnetic iron ore dressing process flows, ensuring effective iron ore separation. Techniques such as magnetic roasting separation, flotation, and intense magnetic separation are expertly applied, catering to a broad spectrum of iron ore grades, ranging from low to high. Consequently, the Chain Bucket Iron Powder Dredger epitomizes efficiency and expertise in iron ore extraction, adeptly fulfilling the diverse requirements of the modern steel industry through its carefully crafted mineral processing workflows and technological innovations.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger elevates operational standards with seamless and highly efficient one-man control, epitomizing the pinnacle of technological advancement.
- Efficient Cutter/Wheel Drive: Equipped with a high-performance cutter/wheel drive system, this dredger ensures optimal operation and superior efficiency, setting a benchmark in dredging technology.
- Reliable Hydraulic System: Built with a robust and reliable hydraulic system, it guarantees smooth and uninterrupted performance across a myriad of conditions, ensuring ultimate operational reliability.
- Fresh Water Cooling: Incorporating a sophisticated fresh water cooling system, the dredger significantly boosts engine efficiency and performance, making it a powerhouse in its class.
- Pre-Delivery Testing: Expertly assembled and subjected to exhaustive quality tests prior to delivery, this machine promises outstanding performance and unwavering reliability right from the start.
- Quick Assembly: Designed for swift and straightforward assembly, be it afloat or onshore, this dredger minimizes downtime and maximizes productivity to an impressive degree.
- Standard Design: Adhering to standard design principles, this dredger qualifies effortlessly for the Coastal Waters Certificate, ensuring full compliance with maritime regulations.
- Spare Parts Availability: With readily available standard spare parts from stock, this dredger facilitates easy maintenance, ensuring smooth and uninterrupted operations at all times.
- Optional Equipment: Offers a comprehensive range of optional equipment to meet specific operational needs, enhancing the dredger's versatility and adaptability to various projects.
3. Specification
Main Parameter Information:
- Capacity:120m³/h - Experience unprecedented efficiency with a remarkable capacity of 120 cubic meters per hour, ensuring high-volume sludge processing.
- Dredging Depth:3-5m - Achieve optimal operational depth with a flexible dredging range of 3 to 5 meters, adapting to varied underwater conditions.
- Discharge Distance:180m - Maximize reach with a robust discharge distance of 180 meters, facilitating efficient sediment relocation.
- Main Engine:100KW cummin-s - Powered by a 100 KW cummin-s engine, renowned for its reliability and powerful performance under demanding conditions.
- Operation System:Electric control - Streamline operations with a sophisticated electric control system, offering precision and ease of use.
- Selection Materials:Iron
- Iron - Constructed with high-grade iron, ensuring durability and strength for challenging dredging tasks.Selection Rate:95% - Achieve superior material selection with an impressive 95% efficiency rate, optimizing the dredging process.
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform in both coastal regions and inland river systems, ensuring high efficiency and reliability.
- Sediment Excavation: Efficiently tackles cohesive sediment, adhering steadfastly to the rigorous standards of MWR's class III requirements, ensuring superior excavation performance.
- Mud and Sand Transport: Designed to skillfully transport mud and sand across extensive distances with remarkable ease and precision, optimizing operational productivity.
- Flexible Use: Its adaptable design empowers functionality across a multitude of environmental conditions, seamlessly catering to diverse dredging needs and challenges.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is brilliantly designed to accommodate the engine room, ensuring operations remain seamless and performance is consistently at its peak.
- Side Pontoons: With thoughtful engineering, the pair of side pontoons are bolted to the main pontoon, facilitating easy transportation and smooth assembly.
- Construction: Every component boasts a robust welded steel construction, delivering exceptional durability and strength. Utilizing top-quality CCSB-grade shipbuilding steel plate, the hull exemplifies superior craftsmanship and ensures long-lasting performance.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success With an unwavering commitment to excellence, our dedicated technical team offers perpetual support, ensuring your operations not only run smoothly but achieve peak efficiency, establishing a foundation of long-term reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team conducts regular inspections and meticulous maintenance, safeguarding optimal performance while significantly extending the lifecycle of your valuable equipment, providing peace of mind and superior longevity.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We supply top-tier replacement components that perfectly match the original, ensuring your equipment's integrity and efficiency are upheld, allowing you to maintain seamless operations.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to unparalleled technical expertise, with our professionals ready to assist with any inquiry or challenge, equipping you with the knowledge and support necessary for every situation.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are crafted to empower your team, infusing them with the skills and confidence necessary to operate and maintain the dredger efficiently, ensuring mastery and proficiency at every level.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to quality, safety, and operational integrity.
- BV: Bureau Veritas - Renowned on a global scale, this prestigious certification underscores our steadfast adherence to international standards and superior operational practices.
- ISO9001: International Quality Management Standard - Our resolute pledge to upholding and enhancing superior quality management practices across all operations.
- ZC: (Additional Certification) - A further testament to our extensive and comprehensive compliance with industry-leading benchmarks and best practices.
- DNV: DNV GL - A distinguished accreditation that reflects our rigorous dedication to safety, unwavering commitment to quality, and adherence to the highest standards of excellence.
8. Why Choose HengPeng
- High Quality: Our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger is a paragon of excellence, meticulously crafted from CCS marine steel. This choice guarantees remarkable durability and performance that stands the test of time. With the infusion of cutting-edge technology, this product exemplifies our unwavering commitment to superior quality and innovation.
- Reliable Performance: Our iron dredger is engineered to deliver superior performance. Equipped with a state-of-the-art drive system and reliable electrical components, it is crafted to optimize efficiency and ensure longevity, making your operations smooth and trouble-free for years to come.
- Customization: Experience the ultimate in flexibility with our iron dredger. We provide unmatched customization options, allowing you to tailor the dredger to perfectly align with your specific requirements and seamlessly adapt to a variety of challenging working environments.
- Fast Delivery: Our efficient logistics ensure you benefit from a fast delivery service. With standard designs in stock, you can expect your order to be dispatched within a swift timeframe of just 10-15 days, minimizing downtime and keeping your projects on track.
- Comprehensive Support: We offer you peace of mind with our comprehensive support system. Benefit from lifetime technical assistance, thorough maintenance solutions, and hands-on training services to guarantee the seamless and efficient operation of your dredger, securing your investment and enhancing productivity.
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