1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a cutting-edge, high-performance device meticulously engineered for the rigorous task of excavating and screening sand and gravel, with a particular focus on iron ore retrieval. This state-of-the-art equipment integrates a sophisticated chain bucket system alongside a precision screening mechanism, empowering it to efficiently extract sand and gravel from diverse aquatic environments such as rivers and lakes. Its exceptional feature is the advanced screening capability that precisely isolates iron ore from other substances using its innovative technological design. Utilizing the robust rotational capability of the chain bucket, the dredger expertly excavates the waterbed, executing a preliminary screening process to differentiate iron ore from impurities. Designed with a commitment to peak efficiency, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is crafted to excel across varied environmental and geological landscapes. At the heart of its mechanism, the screening system employs specialized technical processes that capitalize on the magnetic properties of iron ore to enhance extraction efficiency. These processes include a suite of sophisticated techniques such as strong and weak magnetic iron ore dressing process flows, which ensure effective separation of iron ore. Advanced methodologies like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied, accommodating a wide range of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger epitomizes efficiency and expertise in iron ore extraction, adeptly designed to fulfill the diverse requirements of the contemporary steel industry through its meticulously engineered mineral processing flow and technical innovations.
2. Features
- Advanced Control System: Harnessing the power of a state-of-the-art PLC control system, this dredger redefines seamless operation. With its capacity for highly efficient one-man operation, it stands as a beacon of technological advancement in the dredging industry.
- Efficient Cutter/Wheel Drive: Equipped with a cutting-edge, high-performance cutter/wheel drive system, this dredger delivers unparalleled operational excellence and superior efficiency, ensuring optimal performance across diverse conditions.
- Reliable Hydraulic System: Featuring a robust and dependable hydraulic system, this dredger guarantees smooth and uninterrupted operations, even in challenging environments, maintaining peak performance at all times.
- Fresh Water Cooling: The sophisticated fresh water cooling system incorporated in this dredger significantly enhances engine efficiency and performance, ensuring long-lasting durability and reliability.
- Pre-Delivery Testing: Each unit is meticulously assembled and undergoes rigorous quality testing before delivery, ensuring exceptional performance and unwavering reliability from day one.
- Quick Assembly: Designed for straightforward and rapid assembly, whether on water or land, this dredger minimizes downtime and maximizes productivity, keeping your operations seamless and efficient.
- Standard Design: Adhering to standard design principles, this dredger is eligible for the Coastal Waters Certificate and fully complies with maritime regulations, offering reliable and certified operation.
- Spare Parts Availability: With readily available standard spare parts stocked for your convenience, maintenance is both easy and efficient, ensuring your operations remain smooth and uninterrupted.
- Optional Equipment: Offering a versatile array of optional equipment, this dredger is adaptable to meet specific operational needs, enhancing its functionality and versatility to suit diverse applications.
3. Specification
Main Parameter Information: Embark on a journey to discover the robust specifications of our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger, meticulously engineered for the efficient removal of silt.
- Capacity:120m³/h - Designed to handle a hefty volume of material, our dredger offers an impressive capacity of 120 cubic meters per hour, ensuring high productivity and efficiency.
- Dredging Depth:3-5m - This incredible dredger boasts a versatile dredging depth range from 3 to 5 meters, enabling operations in various aquatic environments.
- Discharge Distance:180m - With a discharge distance of up to 180 meters, it effectively transports dredged materials across significant distances with ease.
- Main Engine:100KW Cummins - Powered by a reliable 100 KW Cummins engine, this dredger ensures powerful and efficient operation, tailored for demanding tasks.
- Operation System:Electric control - Experience seamless control with our state-of-the-art electric control system, offering precision and simplicity in operation.
- Selection Materials:Iron
- Iron - Crafted with high-quality iron, the dredger is designed for durability and longevity, ensuring consistent performance in challenging conditions.Selection Rate:95% - Boasting a remarkable selection rate of 95%, our dredger is engineered for exceptional efficiency, maximizing operation output.
4. Application Scenarios
This extraordinary dredger is meticulously crafted to excel in the following diverse scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform seamlessly within both coastal regions and inland river systems, showcasing its versatility and reliability.
- Sediment Excavation: Efficiently tackles cohesive sediment, meeting and exceeding the rigorous standards of MWR's class III requirements with precision.
- Mud and Sand Transport: Skillfully designed to transport mud and sand over extensive distances with remarkable ease and efficiency.
- Flexible Use: Its adaptable design empowers it to function gracefully in a multitude of environmental conditions, expertly catering to various dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of an impeccable structural composition designed for optimal efficiency:
- Main Pontoon: This central powerhouse is engineered with precision to accommodate the engine room, ensuring seamless operations and peak performance with unwavering reliability.
- Side Pontoons: Ingeniously designed, these two side pontoons attach to the main pontoon using robust bolts, facilitating effortless transport and streamlined assembly, enhancing your operational flexibility.
- Construction: Expertly crafted to perfection, all parts boast a robust welded steel construction, ensuring unparalleled durability and strength. The hull is composed of premium CCSB-grade shipbuilding steel plate, a testament to its superior quality and enduring excellence.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy uninterrupted operations with our steadfast technical team at your side, fostering seamless efficiency and enduring reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Benefit from meticulous inspections and comprehensive maintenance efforts designed to ensure peak performance and extend the lifespan of your essential equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Experience the assurance of premium quality replacements for original parts whenever required, maintaining your equipment's excellence and performance.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain from expert insights into all your technical inquiries and challenges, equipping you with the knowledge and backing to overcome any roadblock.
- Training: Tailored Educational Programs for Mastery and Proficiency Participate in bespoke training services crafted to equip your team with the expertise to proficiently operate and maintain the dredger, ensuring assuredness and skill.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to both quality and safety, ensuring top-tier performance and trust in our products.
- BV: Bureau Veritas - Recognized and respected on the global stage, this prestigious certification highlights our steadfast adherence to the highest international standards, elevating our product's reliability and global competitiveness.
- ISO9001: International Quality Management Standard - A testament to our relentless pursuit of superior quality management practices, reinforcing our promise to deliver excellence and surpass customer expectations.
- ZC: (Additional Certification) - This certification serves as further testament to our comprehensive compliance with industry benchmarks, enhancing our credibility and showcasing our dedication to exceeding industry norms.
- DNV: DNV GL - A distinguished accreditation that mirrors our devotion to safety and rigorous quality standards, ensuring that each aspect of our production meets the highest demands for excellence and security.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted using top-tier CCS marine steel, ensuring it stands the test of time with remarkable resilience and performance. By leveraging cutting-edge technology, we deliver a product that is truly in a class of its own.
- Reliable Performance: Experience the pinnacle of effectiveness with our state-of-the-art drive system, paired with trustworthy electrical components. Designed for optimal efficiency, longevity, and reliable operation, our dredger is the definitive choice for superior performance.
- Customization: We provide unmatched adaptability, allowing you to customize the dredger to your exact specifications. Whether you need to tackle unique challenges or adjust to various working conditions, our designs are tailored to meet any requirement.
- Fast Delivery: Take advantage of our rapid delivery service. Our streamlined production process ensures that standard designs are ready for dispatch in an impressively short span of 10-15 days, minimizing downtime and maximizing productivity.
- Comprehensive Support: Enjoy complete peace of mind with our all-encompassing lifetime technical support. From comprehensive maintenance solutions to hands-on training services, we ensure your dredger operates seamlessly throughout its life.
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