1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a cutting-edge marvel of engineering, meticulously crafted for the rigorous demands of sand and gravel excavation, with a pronounced focus on the precision extraction of iron ore. This innovative machinery features an integrated system comprising a chain bucket and a high-precision screening mechanism, empowering it to efficiently harvest sand and gravel from diverse aquatic environments, including rivers and lakes. Its hallmark feature is its remarkable capability to meticulously segregate iron ore from other materials, thanks to its advanced screening system. Operating on the sophisticated dynamics of the rotating chain bucket, the dredger excels in excavating from the underwater bed, conducting an initial screening to effectively distinguish iron ore from impurities. With a design that prioritizes unparalleled efficiency, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is poised to excel in varied environmental and geological scenarios. At its core, the screening system employs specialized technical processes that exploit the magnetic properties of iron ore to optimize extraction efficiency. These processes incorporate cutting-edge techniques like strong and weak magnetic ore dressing flows, ensuring proficient separation of iron ore. Advanced methods such as roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly applied, accommodating a wide range of iron ore grades, from low to high. Consequently, the Chain Bucket Iron Powder Dredger emerges as a beacon of efficiency and expertise in iron ore extraction, adeptly equipped to fulfill the complex demands of the contemporary steel industry through its expertly crafted mineral processing flow and pioneering technological advancements.
2. Features
- Advanced Control System: Revolutionize dredging with our cutting-edge PLC control system, enabling effortless one-man operation. This dredger epitomizes technological excellence, setting new benchmarks in the industry for efficiency and ease of use.
- Efficient Cutter/Wheel Drive: Experience unparalleled performance with our state-of-the-art, high-efficiency cutter/wheel drive system. Designed to deliver exceptional operational effectiveness and unmatched efficiency.
- Reliable Hydraulic System: Equipped with a powerful and reliable hydraulic system, this dredger assures smooth, seamless operations across diverse conditions, ensuring uninterrupted productivity.
- Fresh Water Cooling: Enhance engine longevity and performance with our sophisticated fresh water cooling system, meticulously designed to optimize efficiency.
- Pre-Delivery Testing: Each unit is assembled with precision and undergoes extensive quality testing before dispatch, guaranteeing exceptional performance and steadfast reliability.
- Quick Assembly: Designed for swift and straightforward assembly both afloat and onshore, reducing downtime and significantly boosting productivity.
- Standard Design: Our design adheres to standard principles, ensuring seamless qualification for the Coastal Waters Certificate and full compliance with maritime regulations.
- Spare Parts Availability: Benefit from immediate access to standard spare parts, ensuring efficient maintenance and continuous smooth operations, minimizing any potential disruptions.
- Optional Equipment: Tailor operations to your unique needs with our array of optional equipment, designed to enhance versatility and meet specific operational demands.
3. Specification
Main Parameter Information: Discover the Core Features of Our Product
- Capacity:120m³/h - Maximizing Efficiency in Every Hour
- Dredging Depth:3-5m - Ensuring Optimal Reach for Diverse Conditions
- Discharge Distance:180m - Delivering Extended Range Performance
- Main Engine:100KW Cummins - Power and Reliability Combined
- Operation System:Electric control - Precision and Simplicity at Your Fingertips
- Selection Materials: Crafted with Excellence inIron
- Iron - Uncompromising Strength and DurabilitySelection Rate:95% - Achieving Top-Tier Efficiency
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted to excel in the following diverse application scenarios:
- Coastal and Inland River Dredging: Expertly engineered to seamlessly operate in both challenging coastal regions and intricate inland river systems.
- Sediment Excavation: Efficiently tackles the most cohesive sediment layers, strictly adhering to the rigorous standards of MWR's class III requirements, ensuring superior performance.
- Mud and Sand Transport: Designed with precision to skillfully transport mud and sand across extensive distances, ensuring smooth and easy operations.
- Flexible Use: Its ingeniously adaptable design empowers functionality across a multitude of environmental conditions, catering effortlessly to diverse dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently and effectively houses the engine room, ensuring seamless operations and delivering peak performance at all times.
- Side Pontoons: Ingeniously designed for convenience and adaptability, the two side pontoons are securely connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly.
- Construction: Expertly crafted and precision-engineered, all parts feature a robust welded steel construction, guaranteeing unmatched durability and incredible strength. The hull uses premium CCSB-grade shipbuilding steel plate, a true testament to its superior quality and long-lasting reliability.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success With our unwavering lifetime technical support, our dedicated team is here to ensure your operations run seamlessly and efficiently, building a foundation of long-term reliability.
- Maintenance Service: Ensuring Peak Performance and Longevity Through regular inspections and meticulous maintenance, we promise your equipment continues to operate at peak performance, extending its valuable lifecycle.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever component replacement is necessary, we deliver high-quality, original parts that preserve your equipment's integrity and operational efficiency.
- Technical Assistance: Expert Solutions for Your Every Inquiry Our expert team provides comprehensive and insightful answers to all your technical inquiries, ensuring you have all the knowledge and support needed to overcome any challenge.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are designed to empower your team, enhancing their skills for proficient operation and upkeep of the dredger, fostering confidence and expertise.
7. Certifications
- CCS: China Classification Society - Esteemed as a hallmark of unparalleled excellence, this certification embodies our unwavering commitment to ensuring superior quality and safety in all operations.
- BV: Bureau Veritas - Globally acknowledged as a symbol of trust, this prestigious certification highlights our steadfast adherence to stringent international standards, reinforcing our global reputation.
- ISO9001: International Quality Management Standard - A pivotal commitment, demonstrating our relentless pursuit of excellence through the implementation and maintenance of superior quality management practices.
- ZC: (Additional Certification) - This accreditation further validates our comprehensive compliance with industry benchmarks, showcasing our extensive dedication to maintaining the highest standards.
- DNV: DNV GL - A prestigious and distinguished accreditation, reflecting our unwavering dedication to upholding exemplary safety and rigorous quality standards, ensuring unparalleled trust and reliability.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted using CCS marine steel, ensuring unparalleled durability and performance. By integrating cutting-edge technology, we deliver a product that stands the test of time, maintaining its integrity and functionality even in the most demanding conditions.
- Reliable Performance: Experience the pinnacle of performance through our advanced drive system, perfectly complemented by dependable electrical components. This combination is engineered to deliver optimal efficiency and remarkable longevity, assuring you of reliable operation across diverse scenarios.
- Customization: Embrace the exceptional flexibility our dredger offers, allowing for customization to precisely match your unique requirements. Adapt to a variety of working environments with ease, ensuring that your operations are seamless and efficient.
- Fast Delivery: Take advantage of our rapid delivery service, with standard design dredgers poised to be dispatched to you in just 10-15 days. This ensures that your projects remain on schedule without any unnecessary delays.
- Comprehensive Support: Rest easy with our lifetime technical support, paired with comprehensive maintenance solutions and practical training services. These offerings are designed to ensure that your dredger operates seamlessly and efficiently, providing you with unwavering operational support.
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