1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a marvel of modern engineering, crafted for the intricate task of excavating and sorting sand and gravel, with a keen focus on iron ore recovery. This cutting-edge machinery integrates a robust chain bucket with a high-precision screening system, adeptly retrieving sand and gravel from diverse aquatic environments such as rivers and lakes. Its standout characteristic lies in its sophisticated ability to meticulously extract iron ore from other materials using its advanced screening mechanism. Harnessing the rotational power of its chain bucket, the dredger excels in scooping from the riverbed, initially screening to separate valuable iron ore from unwanted impurities. It is designed with paramount importance on achieving peak efficiency, enduring durability, and remarkable adaptability, making the Chain Bucket Iron Powder Dredger a powerhouse in versatile environmental and geological settings. The heart of its operation is the screening system, which employs specialized technical processes leveraging the magnetic properties of iron ore to enhance extraction success. These processes include advanced methodologies such as the strong and weak magnetic iron ore dressing process flows, ensuring effective separation of iron ore. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly applied, accommodating iron ore grades from the most basic to the most refined. Consequently, the Chain Bucket Iron Powder Dredger epitomizes efficiency and sophistication in iron ore extraction, precisely tailored to fulfill the complex demands of the contemporary steel industry with its thoroughly refined mineral processing flow and state-of-the-art technological advancements.
2. Features
- Advanced Control System: Harnessing the power of a state-of-the-art PLC control system, our dredger offers the ease and efficiency of seamless one-man operation. This technological marvel sets a new benchmark for innovation in the dredging industry.
- Efficient Cutter/Wheel Drive: Equipped with a high-performance cutter/wheel drive system, this technology ensures optimal functionality and delivers exceptional operational efficiency for demanding tasks.
- Reliable Hydraulic System: Employing a robust and reliable hydraulic system, our dredger guarantees smooth and uninterrupted operations, even in the most challenging conditions.
- Fresh Water Cooling: Featuring an advanced fresh water cooling system, the dredger's engine is optimized for superior efficiency and maximum performance, ensuring longevity and reliability.
- Pre-Delivery Testing: Each unit is meticulously assembled and undergoes rigorous quality testing before delivery, ensuring unmatched performance and steadfast reliability in the field.
- Quick Assembly: Designed for swift and straightforward assembly, whether on water or land, our dredger minimizes downtime, maximizing your productivity and operational efficiency.
- Standard Design: Built to conform with standard design principles, this dredger meets all requirements for the Coastal Waters Certificate, ensuring full compliance with maritime regulations.
- Spare Parts Availability: With readily available standard spare parts in stock, maintenance is simplified, ensuring smooth operations and minimal downtime.
- Optional Equipment: Offering a variety of optional equipment, our dredger is adaptable to your specific operational needs, enhancing versatility and efficiency.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This revolutionary dredger is meticulously crafted to excel in the following dynamic scenarios:
- Coastal and Inland River Dredging: Our dredger is expertly engineered to seamlessly perform in both bustling coastal regions and diverse inland river systems, ensuring maximum efficiency and reliability.
- Sediment Excavation: Efficiently tackles cohesive sediment with unparalleled precision, meeting and exceeding the rigorous standards of MWR's class III requirements.
- Mud and Sand Transport: Ingeniously designed to skillfully transport mud and sand across extensive distances with remarkable ease and proficiency.
- Flexible Use: Its adaptable and innovative design empowers exceptional functionality across a multitude of environmental conditions, catering to a wide array of dredging needs with unmatched versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, ensuring seamless operations and peak performance.
- Side Pontoons: Ingeniously designed, the two side pontoons are expertly connected to the main pontoon with bolts, facilitating effortless transport and a streamlined assembly process.
- Construction: Expertly crafted, every component boasts a robust welded steel construction, ensuring unparalleled durability and strength. The hull is constructed using premium CCSB-grade shipbuilding steel plate, a testament to its superior quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unparalleled support from our expert technical team, committed to ensuring your operations run seamlessly and with utmost efficiency. We provide you with the foundation for long-term reliability and unyielding success.
- Maintenance Service: Ensuring Peak Performance and Longevity With regular, meticulous inspections and comprehensive maintenance, we ensure that your equipment consistently delivers optimal performance. Our commitment extends the lifespan of your invaluable assets.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We offer top-tier replacement components that match the excellence of your original equipment. Our premium parts maintain your machine's integrity, ensuring it operates with unwavering efficiency.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to expert solutions for all your technical queries and concerns. Our knowledgeable team provides the support you need to overcome any challenge with confidence and ease.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our bespoke training services, designed to equip them with the skills necessary for proficient operation and maintenance of the dredger. Achieve unmatched competence and confidence.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to the pinnacle of quality and steadfast safety.
- BV: Bureau Veritas - Globally recognized and respected, this certification highlights our adherence to the most stringent international standards.
- ISO9001: International Quality Management Standard - A testament to our dedication to maintaining superior quality management practices and performance.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance with industry-leading benchmarks and standards.
- DNV: DNV GL - A distinguished accreditation that reflects our unwavering dedication to safety and the most rigorous quality standards in the industry.
8. Why Choose HengPeng
- Exquisite Quality: Crafted to perfection, our iron dredger utilizes the finest CCS marine steel, promising extraordinary durability and unparalleled performance. Our cutting-edge technological integration elevates this dredger to new heights.
- Unwavering Reliability: Experience the epitome of reliability with our advanced drive system complemented by high-end electrical components. Designed for supreme efficiency and extended operational life, our dredger sets a benchmark in performance.
- Bespoke Customization: Our dredgers offer unmatched adaptability, providing you the flexibility to customize to your precise requirements and excel in diverse operational environments.
- Rapid Delivery: Take advantage of our expeditious delivery service, promising dispatch of standard designs within a swift 10-15 days, ensuring your project timelines remain intact.
- Holistic Support: Rest assured with our comprehensive lifetime technical support, all-encompassing maintenance solutions, and practical training services, all designed to guarantee smooth and efficient operations.