1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger epitomizes cutting-edge technology and sophistication, meticulously crafted for the rigorous demands of excavating and sieving sand and gravel, with a specialized focus on iron ore extraction. This avant-garde marvel is equipped with a seamless integration of a chain bucket and a precision screening mechanism, enabling it to proficiently gather sand and gravel from various aquatic environments, including rivers and lakes. The hallmark of this device is its unparalleled ability to meticulously separate iron ore from other materials through its state-of-the-art screening system. By harnessing the rotational brilliance of its chain bucket, the dredger expertly excavates the bed of water bodies, performing an initial screening to discern iron ore from impurities with exquisite precision. Designed with an unwavering commitment to optimal efficiency, remarkable durability, and exceptional adaptability, the Chain Bucket Iron Powder Dredger is engineered to excel across a myriad of environmental and geological landscapes. At its core lies a sophisticated screening system that employs specialized technical processes, leveraging the magnetic discrepancies of iron ore to significantly enhance extraction efficiency. These processes incorporate a diverse array of advanced methodologies, such as the strong and weak magnetic iron ore dressing process flows, ensuring precise separation of iron ore. Innovative techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are astutely employed, accommodating a wide spectrum of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a beacon of efficiency and expertise in iron ore extraction, impeccably equipped to fulfill the diverse needs of the contemporary steel industry through its meticulously refined mineral processing flow and technological advancements.
2. Features
- Advanced Control System: Empowered by a cutting-edge PLC control system, this dredger revolutionizes operational efficiency with its seamless design, allowing for a smooth, one-man operation. It sets a new benchmark for technological prowess in the industry.
- Efficient Cutter/Wheel Drive: Equipped with a state-of-the-art, high-performance cutter/wheel drive system, this dredger ensures optimal functionality and unmatched efficiency, raising the bar for operational standards.
- Reliable Hydraulic System: Employing a robust and highly dependable hydraulic system, this dredger guarantees smooth, uninterrupted operation across diverse working conditions, ensuring reliability and performance.
- Fresh Water Cooling: Designed with an advanced fresh water cooling system, this dredger significantly boosts engine performance and efficiency, maintaining optimal operation in all scenarios.
- Pre-Delivery Testing: Assembled with precision and subjected to exhaustive quality testing before delivery, this dredger assures unparalleled performance and reliability, embodying the highest standards of quality assurance.
- Quick Assembly: Crafted for swift and straightforward assembly, both afloat and onshore, this design minimizes downtime and maximizes productivity, ensuring a quick return to operations.
- Standard Design: Adheres to established design principles, guaranteeing eligibility for the Coastal Waters Certificate and full compliance with maritime regulations, ensuring a standard of excellence.
- Spare Parts Availability: Incorporates readily available standard spare parts from stock, simplifying maintenance and ensuring continuous operations, enhancing ease of upkeep and reliability.
- Optional Equipment: Offers a diverse selection of optional equipment to meet specific operational requirements, enhancing flexibility and adaptability to various operational scenarios.
3. Specification
Main Parameter Information:
- Capacity:120m³/h - This impressive capacity ensures high efficiency in processing slush, making it an exceptional choice for large-scale dredging projects.
- Dredging Depth:3-5m - Capable of reaching substantial depths, this dredger is engineered to handle various underwater conditions effectively.
- Discharge Distance:180m - With a remarkable discharge range, it ensures that processed material is efficiently transported to the desired location.
- Main Engine:100KW - Powered by a robust engine, this dredger delivers reliable and consistent performance.
- Operation System:Electric control - The advanced electric control system provides seamless operations and precision control.
- Selection Materials:Iron
- Iron - Crafted from high-quality iron, ensuring durability and longevity in demanding environments.Selection Rate:95% - Offering an impressive selection rate, this dredger maximizes efficiency in material processing.
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to excel in both coastal regions and inland river systems, ensuring unparalleled efficiency and reliability.
- Sediment Excavation: Efficiently addresses the challenge of cohesive sediment, meeting the rigorous standards of MWR's class III requirements with precision and ease.
- Mud and Sand Transport: Skillfully designed to transport mud and sand across expansive distances, ensuring seamless movement and handling.
- Flexible Use: Its versatile and adaptable design empowers superior functionality across a broad spectrum of environmental conditions, perfectly catering to diverse dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse effectively accommodates the engine room, ensuring flawless operations and exceptional performance, setting the benchmark for efficiency.
- Side Pontoons: With a design crafted for ingenuity, the two side pontoons connect seamlessly to the main pontoon using bolts. This feature allows for effortless transportation and swift assembly, enhancing operational efficiency and reducing downtime.
- Construction: Engineered with precision, every component boasts a sturdy welded steel construction, offering unparalleled durability and resilience. The hull incorporates high-grade CCSB shipbuilding steel plates, reflecting a commitment to superior craftsmanship and long-lasting quality.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unmatched continuous support from our expert technical team, dedicated to ensuring your operations flourish smoothly and efficiently, cultivating enduring reliability and peace of mind.
- Maintenance Service: Safeguarding Peak Performance and Prolonging Equipment Life Benefit from regular inspections and meticulous maintenance services designed to guarantee optimal performance and significantly extend the lifecycle of your valuable equipment assets.
- Accessory Replacement: Superior Quality Components for Seamless Functionality We supply top-tier replacements for original components whenever necessary, ensuring your equipment's integrity and operational efficiency are flawlessly maintained.
- Technical Assistance: Expert Solutions for Every Technical Inquiry Gain access to expert solutions for all your technical questions and challenges, ensuring you have the necessary knowledge and support to overcome any obstacle with ease.
- Training: Customized Educational Programs for Mastery and Expertise We deliver bespoke training services tailored to empower your team, equipping them with the skills and confidence necessary to efficiently operate and maintain the dredger with mastery and proficiency.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence that proudly showcases our unwavering commitment to delivering quality and safety. Our products meet the rigorous standards set by this esteemed organization.
- BV: Bureau Veritas - A globally recognized certification that highlights our steadfast adherence to international standards, ensuring our products are competitive and reliable in global markets.
- ISO9001: International Quality Management Standard - This certification is our pledge to consistently maintain superior quality management practices, assuring our customers of the highest standards in product excellence and reliability.
- ZC: (Additional Certification) - This serves as further testament to our comprehensive compliance with industry benchmarks, reinforcing our credibility and commitment to exceeding industry norms.
- DNV: DNV GL - A distinguished accreditation that underscores our dedication to safety and the most rigorous quality standards, assuring our stakeholders of the trustworthiness and superior performance of our offerings.
8. Why Choose HengPeng
- High Quality: Our iron dredger is a masterpiece, meticulously crafted using top-grade CCS marine steel. This ensures unmatched durability and performance, powered by the integration of cutting-edge technology that sets new standards in the industry.
- Reliable Performance: Experience superior performance with our state-of-the-art drive system, paired with dependable electrical components. These are designed to deliver optimal efficiency and longevity, making every operation smooth and hassle-free.
- Customization: We provide unparalleled flexibility, offering customization options that tailor the dredger to your precise specifications. This adaptability ensures it thrives in diverse working environments, meeting every unique challenge head-on.
- Fast Delivery: Take advantage of our swift delivery service, where standard designs are prepared and ready for dispatch within a remarkable 10-15 days, ensuring you receive your equipment promptly.
- Comprehensive Support: Relish peace of mind with our comprehensive support services, which include lifetime technical assistance, extensive maintenance solutions, and hands-on training services. These ensure your operations remain seamless and uninterrupted.
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