1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a marvel of modern engineering, purpose-built for the rigorous task of sand and gravel excavation, with an unparalleled focus on iron ore extraction. This state-of-the-art machinery integrates a chain bucket with an innovative precision screening system, allowing for the efficient retrieval of sand and gravel from diverse aquatic terrains, including rivers and lakes. The pinnacle of this equipment's design is its remarkable capability to meticulously segregate iron ore from other materials using its cutting-edge screening technology. By employing the rotational prowess of its chain bucket, the dredger expertly excavates from the waterbed, conducting a preliminary screening that distinguishes iron ore from unwanted impurities. Engineered with an emphasis on peak efficiency, formidable durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is crafted to excel across a wide range of environmental and geological landscapes. At its core, the screening system utilizes specialized technical processes to exploit the magnetic differences of iron ore, thereby optimizing extraction success. These processes include a variety of sophisticated techniques, such as the robust and delicate magnetic iron ore dressing process flows, which ensure the effective separation of iron ore. Advanced methodologies like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied, catering to a full spectrum of iron ore grades, from the lowest to the highest quality. As a result, the Chain Bucket Iron Powder Dredger epitomizes efficiency and professionalism in the realm of iron ore extraction, fully equipped to address the complex demands of the contemporary steel industry through its meticulously refined mineral processing flow and groundbreaking technological advancements.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger allows for seamless and highly efficient one-man operation, setting the standard for technological advancement.
- Efficient Cutter/Wheel Drive: Outfitted with a cutting-edge, high-performance cutter/wheel drive system, ensuring optimal operation and superior efficiency.
- Reliable Hydraulic System: Utilizes a robust and dependable hydraulic system, providing smooth and uninterrupted operation under various conditions.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system to enhance engine efficiency and performance.
- Pre-Delivery Testing: Meticulously assembled and subjected to rigorous quality testing before delivery, ensuring top-notch performance and reliability.
- Quick Assembly: Engineered for easy and rapid assembly, whether afloat or onshore, to minimize downtime and maximize productivity.
- Standard Design: Conforms to standard design principles, ensuring eligibility for the Coastal Waters Certificate and compliance with maritime regulations.
- Spare Parts Availability: Features readily available standard spare parts from stock, facilitating easy and efficient maintenance to keep operations running smoothly.
- Optional Equipment: Provides a range of optional equipment options to cater to specific operational needs and enhance versatility.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform in both coastal regions and inland river systems.
- Sediment Excavation: Efficiently tackles cohesive sediment, adhering to the rigorous standards of MWR's class III requirements.
- Mud and Sand Transport: Designed to skillfully transport mud and sand across extensive distances with ease.
- Flexible Use: Its adaptable design empowers functionality in a multitude of environmental conditions, catering to various dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is an engineering marvel that efficiently accommodates the engine room, ensuring flawless operations and optimal performance levels.
- Side Pontoons: Ingeniously crafted for maximum efficiency, the two side pontoons are seamlessly connected to the main pontoon using bolts, facilitating effortless transport and streamlined assembly.
- Construction: Expertly engineered, every component boasts a robust welded steel construction, ensuring unparalleled durability and resilience. The hull is constructed using premium CCSB-grade shipbuilding steel plates, underscoring its superior quality and reliability.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience seamless operations with our unwavering lifetime technical support. Our expert team is dedicated to ensuring your operations not only run smoothly but also achieve maximum efficiency, reinforcing long-term reliability for sustained success.
- Maintenance Service: Ensuring Peak Performance and Longevity Guarantee your equipment's optimal performance and extend its lifecycle with our meticulous maintenance service. Through regular inspections and comprehensive care, we ensure your valuable assets remain at peak performance, promising longevity and reliability.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Maintain the integrity and efficiency of your equipment with our top-tier accessory replacement service. We supply premium quality components whenever needed, ensuring your machinery continues to function seamlessly and effectively.
- Technical Assistance: Expert Solutions for Your Every Inquiry Empower your operations with our specialized technical assistance. Our team stands ready to provide expert solutions to all your technical inquiries, offering you the knowledge and support to overcome any challenges with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Elevate your team's capabilities through our bespoke training programs. Specifically tailored to your needs, these sessions are designed to equip your team with the skills necessary to masterfully operate and maintain the dredger, ensuring they perform with confidence and proficiency.
7. Certifications
- CCS: China Classification Society - This prestigious mark exemplifies our unwavering commitment to delivering quality and ensuring safety, setting a gold standard in our industry.
- BV: Bureau Veritas - Globally acknowledged, this renowned certification highlights our steadfast adherence to rigorous international standards, enhancing trust and reliability.
- ISO9001: International Quality Management Standard - A clear demonstration of our dedication to upholding superior quality management practices, ensuring excellence in every operation and detail.
- ZC: (Additional Certification) - A strong endorsement of our thorough compliance with industry benchmarks, showcasing our all-encompassing dedication to excellence and innovation.
- DNV: DNV GL - A distinguished certification that mirrors our unwavering commitment to safety and adherence to rigorous quality standards, ensuring the utmost reliability and assurance.
8. Why Choose HengPeng
- High Quality: Introducing our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger, crafted with precision using top-tier CCS marine steel. This guarantees exceptional durability and top-notch performance, achieved through the integration of the latest technological advancements.
- Reliable Performance: Discover unparalleled performance with our advanced drive system coupled with reliable electrical components. These are meticulously designed to ensure maximum efficiency and prolonged service life, catering to all your operational needs.
- Customization: Experience unmatched versatility with our dredger, offering the flexibility to tailor specifications according to your unique requirements, making it ideal for a variety of challenging work settings.
- Fast Delivery: Take advantage of our rapid delivery service! We have standard designs primed and ready for dispatch within an impressive timeframe of just 10-15 days.
- Comprehensive Support: Rest easy with our comprehensive suite of support services, including lifetime technical assistance, extensive maintenance options, and in-depth training. We are dedicated to ensuring your operations remain smooth and successful.
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