1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents an exceptional leap forward in excavation technology, designed specifically to meet the demanding needs of sand and gravel excavation with a special emphasis on iron ore extraction. This groundbreaking piece of equipment seamlessly combines a robust chain bucket system with a precision-engineered screening mechanism, adeptly collecting sand and gravel from various aquatic environments such as rivers and lakes. The crowning glory of this advanced dredger is its unmatched capability to meticulously separate iron ore from other materials, thanks to an innovative, state-of-the-art screening system. Harnessing the rotational power of the chain bucket, the dredger performs an initial screening from the waterbed, expertly distinguishing iron ore from impurities with remarkable accuracy. This engineering marvel is crafted for peak performance and outstanding durability, boasting remarkable adaptability across a spectrum of environmental and geological terrains. Central to its operation is a sophisticated screening system that employs specialized technical processes, capitalizing on the magnetic properties of iron ore to maximize extraction efficiency. It utilizes a suite of advanced techniques, including various magnetic iron ore dressing process flows, ensuring the effective separation of iron ore. Employing methods such as roasting magnetic separation, flotation, and high-intensity magnetic separation, it skillfully addresses a wide range of iron ore grades, from the simplest to the most complex. As a result, the Chain Bucket Iron Powder Dredger stands as a beacon of expertise and professionalism in iron ore extraction, uniquely equipped to meet the diverse demands of the modern steel industry through its precisely engineered mineral processing flow and cutting-edge technologies.
2. Features
- Advanced Control System: Experience the pinnacle of technological innovation with our state-of-the-art PLC control system. Engineered for seamless, highly efficient one-man operation, this advanced system elevates dredging operations to new heights, setting unparalleled standards in the industry.
- Efficient Cutter/Wheel Drive: Outfitted with a groundbreaking, top-tier cutter/wheel drive system, our dredger ensures maximum operational efficiency, delivering extraordinary performance that is truly unmatched in the market.
- Reliable Hydraulic System: Unleash the full potential of our robust and dependable hydraulic system, meticulously engineered to provide smooth and continuous operation across a wide spectrum of conditions, ensuring reliability and strength at every turn.
- Fresh Water Cooling: Enhance your engine's performance with our sophisticated fresh water cooling system. This intricate design boosts efficiency while safeguarding optimal functionality, ensuring your engine remains at its peak.
- Pre-Delivery Testing: Our dredger is meticulously assembled with attention to detail and undergoes rigorous quality testing before leaving our facilities. This comprehensive assessment ensures unparalleled performance and reliability, meeting the highest standards of excellence.
- Quick Assembly: Carefully crafted for fast and efficient assembly, whether onshore or afloat, our design minimizes downtime. This precision-engineered approach maximizes operational productivity, getting you to work faster.
- Standard Design: Constructed to conform to standardized design principles, our dredger meets the stringent Coastal Waters Certificate requirements while fully complying with all maritime regulations, ensuring legal and operational readiness.
- Spare Parts Availability: Our dredger features readily available standard spare parts, simplifying maintenance and ensuring your operations remain uninterrupted and efficient at all times.
- Optional Equipment: Customize your dredger to suit your unique needs with our range of optional equipment choices. These enhancements boost versatility, allowing you to tailor operations to meet specific demands with ease.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted to excel in various demanding scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver outstanding performance in both coastal regions and along inland river systems, ensuring unmatched reliability and exceptional efficiency.
- Sediment Excavation: Efficiently tackles cohesive sediment, meeting and surpassing the rigorous standards of MWR's class III requirements with precision and ease.
- Mud and Sand Transport: Skillfully designed to transport mud and sand over extensive distances with remarkable ease, showcasing unparalleled efficiency.
- Flexible Use: Its versatile and adaptable design empowers functionality across a multitude of environmental conditions, seamlessly catering to an extensive array of dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is the epitome of operational excellence, hosting the engine room designed with unmatched precision engineering. Its seamless and optimal performance sets it apart as a key asset to your excavation endeavors.
- Side Pontoons: Expertly crafted, these two side pontoons attach effortlessly to the main pontoon using state-of-the-art bolt connections. This ensures not only easy transportation but also a highly efficient assembly process.
- Construction: Each component is meticulously crafted, showcasing a robust welded steel construction that guarantees outstanding durability and resilience. The hull is constructed from premium CCSB-grade shipbuilding steel plate, underscoring its superior quality and craftsmanship.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unwavering and relentless support from our highly dedicated technical team. We are committed to ensuring your operations run smoothly and efficiently, thereby establishing an enduring foundation of reliability and trust.
- Maintenance Service: Ensuring Peak Performance and Longevity Through regular, meticulous inspections and comprehensive maintenance, we are devoted to guaranteeing optimal performance and significantly extending the life cycle of your invaluable equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Rely on our provision of superior quality replacement components whenever necessary, ensuring your equipment consistently maintains its integrity and peak operational efficiency.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to expert solutions for all your technical inquiries and challenges, ensuring you have the essential knowledge and support to confidently overcome any obstacle.
- Training: Tailored Educational Programs for Mastery and Proficiency Unlock confidence and competence with our custom-designed training services, crafted to empower your team with the vital skills required for efficient operation and maintenance of the dredger.
7. Certifications
- CCS: China Classification Society - Esteemed and respected, this prestigious certification is a hallmark of excellence, representing Qingdao Hengpeng Industry Group Co., Ltd's unwavering commitment to both unparalleled quality and rigorous safety standards.
- BV: Bureau Veritas - A globally recognized and esteemed certification, underscoring our strict adherence to the highest international standards, and showcasing our enduring dedication to excellence and innovation.
- ISO9001: International Quality Management Standard - A profound testament to our steadfast pledge in maintaining superior quality management practices, ensuring that our products consistently surpass customer and regulatory requirements with excellence.
- ZC: (Additional Certification) - This further testament to our comprehensive compliance with industry benchmarks reinforces our prominent position as a leader and innovator in the sector.
- DNV: DNV GL - This distinguished and globally recognized accreditation reflects our unwavering dedication to safety and rigorous quality standards, further affirming our esteemed place as a trusted leader in the industry.
8. Why Choose HengPeng
- High Quality: Our iron dredger stands as a testament to meticulous craftsmanship, constructed from premium CCS marine steel. This ensures not only extraordinary durability but also exceptional performance. By integrating cutting-edge technology, we deliver a solution that is as robust as it is reliable, perfectly tailored to meet all your dredging requirements.
- Reliable Performance: Experience the zenith of performance excellence with our state-of-the-art drive system and dependable electrical components. Designed for maximum efficiency, these components not only guarantee optimal functionality but also extend the dredger's operational lifespan, ensuring your projects run seamlessly.
- Customization: Immerse yourself in a world of unmatched customization with our dredger, precisely engineered to meet your specific needs. This adaptability allows it to conform effortlessly to diverse working conditions, ensuring your project demands are met with precision and flexibility.
- Fast Delivery: Seize the advantage of our expedited delivery service, with standard designs ready for shipment in just 10 to 15 days. Our unwavering commitment to promptness guarantees that your project timelines remain intact and unimpeded.
- Comprehensive Support: Enjoy peace of mind with our comprehensive support package, which encompasses lifetime technical assistance, extensive maintenance options, and in-depth training services. These resources are meticulously crafted to ensure an uninterrupted and efficient operational experience for both you and your team.