Unleashing the true potential of maritime engineering, the Chain Bucket Iron Power Dredger 120m³, meticulously crafted by Heng Peng Shipyard, stands as a testament to innovation and expertise in sand mining technology.
1. Introduction
The Chain Bucket Iron Powder Dredger represents the zenith of contemporary innovation and meticulous engineering in the specialized field of sediment excavation and processing, with a keen focus on iron ore extraction. This remarkable piece of equipment is expertly designed to manage the complex task of excavating and sifting through sand, gravel, and iron ore located in aquatic environments such as rivers and lakes.
Central to this state-of-the-art machinery is its integrated system that harmoniously combines a chain bucket with an ultra-precise screening mechanism. This pioneering design enables the dredger to effectively collect materials from the waterbed, ensuring the pure separation of iron ore from extraneous substances. The chain bucket, fitted with a sophisticated rotational mechanism, skillfully excavates and preliminarily sorts materials directly from the underwater sediment, setting a new standard in the field.
This dredger is distinguished by its unparalleled proficiency in discerning and isolating iron ore from other substances. With its revolutionary screening technology, the dredger employs specialized technical methods that capitalize on the inherent magnetic properties of iron ore. This maximizes extraction efficiency to its highest potential, guaranteeing that even the tiniest iron ore particles are meticulously captured and isolated from unwanted impurities, revolutionizing the extraction process.
Crafted with an unwavering focus on top-tier efficiency, long-lasting durability, and extraordinary adaptability, the Chain Bucket Iron Powder Dredger is engineered to perform exceptionally well across a spectrum of environmental and geological settings. The central screening system integrates both robust and subtle magnetic iron ore dressing processes, ensuring the proficient separation of iron ore irrespective of its grade, setting new benchmarks in the industry.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting a remarkable capacity of 120m³/h, this innovative equipment can effortlessly manage a substantial volume of material during standard operations. It is meticulously engineered to meet the rigorous demands of expansive large-scale projects, delivering unmatched performance and efficiency.
- High Iron Selection Rate: Achieving an impressive iron selection rate of 95%, this equipment ensures the meticulous segregation of iron materials from the excavated substances. This exceptional feature significantly enhances operational efficiency and optimizes resource utilization, setting new standards in the industry.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: Designed for versatility, this equipment operates efficiently at dredging depths ranging from 3-5m. It is perfectly equipped to handle a diverse array of environments, making it equally effective in both shallow waters and moderately deep settings.
- Remote Discharge: Featuring a state-of-the-art discharge system with an impressive reach of up to 180m, this equipment effortlessly transports screened materials to designated areas. This reduces the financial burden of manual material handling and eliminates the necessity for secondary processing.
III. Advanced Power System
- Powerful Engine: The equipment is powered by a robust 100KW main engine, ensuring a consistent supply of power essential for stable operation across a spectrum of challenging conditions. This powerful engine guarantees reliability and peak performance at all times.
- Electric Control: The intuitive electric control system is designed for ease of use, offering rapid response capabilities and straightforward maintenance solutions. This system enhances operational efficiency by simplifying user interaction and ensuring seamless serviceability.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed with premium iron, renowned for its outstanding wear and corrosion resistance, the main body and critical components of the equipment promise extended longevity. This ensures reliability and durability that withstands the test of time.
- Optimized Structure: The ingeniously designed chain bucket configuration facilitates superior crushing and screening of materials during excavation. This advanced structural design minimizes energy consumption and reduces wear, enhancing overall efficiency and prolonging the equipment's lifespan.
4.Application scenarios
I. River Dredging and Desilting: Enhance river health and functionality through meticulous dredging and desilting processes.
- River Maintenance: Maintain the natural flow and vitality of rivers with our advanced technology.: Utilize our equipment for systematic dredging and desilting of rivers; efficiently removing silt, sediments, and debris from the riverbed to boost navigation and enhance flood management capabilities.
- Ecological Restoration: Elevate the ecological harmony and aesthetics of river environments.: By expertly dredging rivers, our equipment significantly enhances the ecological environment, promoting the thriving and reproduction of aquatic life, and restoring the river's natural charm and landscape.
II. Port and Waterway Maintenance: Ensure seamless and safe waterway navigation with our innovative solutions.
- Port Waterway Clearing: Optimize waterway conditions for safe maritime operations.: Deploy our equipment to meticulously clear mud, stones, and debris from port waterways, guaranteeing smooth navigation and secure ship movements.
- Berth Maintenance: Maintain optimal conditions for mooring and operation in port areas.: Around berths, utilize our technology to excavate and organize sediments, ensuring a level and stable surface for consistent port operations.
III. Reservoir and Lake Management: Enhance water resource management and ecological balance.
- Reservoir Desilting: Improve reservoir capacity and efficiency with targeted desilting.: Regularly employ our equipment for reservoir desilting, effectively removing sediments from reservoir beds to boost water storage and flood control prowess.
- Lake Management: Foster pristine and thriving lake ecosystems with our solutions.: Engage our machinery in lake management to purify and maintain lake bottoms, significantly elevating water quality and ecological conditions.
IV. Iron Ore Mining: Revolutionize mineral extraction with superior technology.
- Iron Ore Mining: Enhance mining efficiency and resource yield with advanced equipment.: Implement our equipment in iron ore mining to efficiently excavate and process iron minerals, maximizing mining efficiency and optimizing resource utilization through advanced screening and crushing capabilities.
- Tailings Processing: Innovate tailings management with sustainable approaches.: Leverage our technology in iron ore mining to effectively crush and screen tailings, recovering valuable components and minimizing resource waste.
V. Other Application Scenarios: Unleash the full potential of our versatile equipment.
- Excavation of Building Foundations: Lay the groundwork for monumental construction projects.: In construction, harness our equipment for precise excavation of building foundations, ensuring robust and stable structures for every project.
- Environmental Protection and Governance: Champion environmental stewardship through innovation.: Utilize our technology for effective pollutant treatment in rivers, lakes, and reservoirs, significantly enhancing water quality and promoting a sustainable ecological environment.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse stands as a testament to engineering excellence. It is expertly designed to efficiently house the engine room, ensuring smooth and seamless operations. With a focus on delivering peak performance around the clock, it offers reliability and efficiency at the core of its design.
- Side Pontoons: Ingeniously conceived, the twin side pontoons are seamlessly and securely connected to the main pontoon using high-grade bolts. This innovative design allows for effortless transport and streamlined assembly, setting a benchmark in efficiency and practicality.
- Construction: Expertly crafted with meticulous precision, every component boasts a robust welded steel construction, ensuring unparalleled durability and strength in every circumstance. The hull is constructed using premium CCSB-grade shipbuilding steel plate, which stands as a testament to its superior quality, reliability, and enduring performance.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy enduring support from our dedicated technical team, who ensure your operations remain seamless and efficient. Our unwavering commitment fosters long-term reliability and peace of mind, making us the trusted choice for your success.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team performs meticulous inspections and delivers comprehensive maintenance services to ensure the supreme performance of your equipment. These efforts effectively extend the lifespan, safeguarding your invaluable assets.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide premium-quality replacements for original components as needed, ensuring your equipment maintains peak performance and integrity, with seamless functionality.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions to all your technical inquiries and challenges. Our support ensures you have the knowledge and backing to confidently overcome any obstacle that may arise.
- Training: Tailored Educational Programs for Mastery and Proficiency Experience our bespoke training programs, meticulously crafted to empower your team. Our tailored educational services enhance their ability to proficiently operate and maintain the dredger, instilling confidence and excellence for optimal performance.
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