1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an extraordinary, cutting-edge marvel engineered to tackle the rigorous challenges of sand and gravel excavation, with a particular focus on iron ore extraction. This remarkable piece of technology integrates a dynamic chain bucket with a precision screening mechanism, expertly designed to collect sand and gravel from any water body, be it a river or a lake. The crowning feature of this sophisticated dredger is its unparalleled ability to accurately separate iron ore from other materials, utilizing a state-of-the-art screening system. By harnessing the rotational prowess of the chain bucket, the dredger effectively excavates from the waterbed, performing an initial screening to seamlessly differentiate iron ore from impurities. Engineered for optimum performance, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is crafted to excel across various environmental and geological terrains. At the core of its operation lies a screening system that employs specialized technical processes to exploit the magnetic properties of iron ore, thereby maximizing extraction efficiency. It employs a host of advanced techniques such as strong and weak magnetic iron ore dressing process flows, ensuring efficient separation of iron ore. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully applied, addressing a wide array of iron ore grades, from the most basic to the most refined. Consequently, the Chain Bucket Iron Powder Dredger is a beacon of proficiency and professionalism in iron ore extraction, perfectly equipped to fulfill the diverse requirements of the modern steel industry through its meticulously crafted mineral processing flow and innovative technologies.
2. Features
- Advanced Control System: Experience the cutting edge of technology with our state-of-the-art PLC control system, designed for effortless, highly efficient one-man operation. This system sets a new benchmark for technological advancement in dredging operations.
- Efficient Cutter/Wheel Drive: Equipped with a revolutionary, high-performance cutter/wheel drive system, our dredger guarantees peak operational efficiency and unmatched performance.
- Reliable Hydraulic System: Harness the power of our robust and reliable hydraulic system, crafted to offer smooth, uninterrupted operation across a diverse range of conditions.
- Fresh Water Cooling: Advancing engine performance with an intricate fresh water cooling system, designed to enhance efficiency while maintaining optimal functionality.
- Pre-Delivery Testing: Our dredger is not only meticulously assembled but also undergoes comprehensive quality testing before delivery, guaranteeing unsurpassed performance and reliability.
- Quick Assembly: Designed with precision for swift and straightforward assembly, whether onshore or afloat, to minimize downtime and maximize operational productivity.
- Standard Design: Built to adhere to standardized design principles, ensuring it meets the Coastal Waters Certificate requirements and complies with all maritime regulations.
- Spare Parts Availability: Our dredger boasts readily available standard spare parts, streamlining maintenance processes and ensuring seamless operation at all times.
- Optional Equipment: Tailored to your needs, our dredger offers an array of optional equipment choices, enhancing its versatility and meeting specific operational demands.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted to excel in various demanding scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver outstanding performance in both coastal regions and inland river systems, ensuring reliability and efficiency.
- Sediment Excavation: Efficiently tackles cohesive sediment, meeting and surpassing the rigorous standards of MWR's class III requirements with precision.
- Mud and Sand Transport: Skillfully designed to transport mud and sand across extensive distances with remarkable ease and efficiency.
- Flexible Use: Its versatile and adaptable design empowers functionality in a multitude of environmental conditions, catering seamlessly to an array of dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is the cornerstone of operational excellence, housing the engine room with precision engineering for seamless and optimal performance.
- Side Pontoons: Skillfully engineered, these two side pontoons attach to the main pontoon with ease using bolts, ensuring effortless transport and highly efficient assembly.
- Construction: Meticulously crafted, every component boasts a sturdy welded steel construction that promises unparalleled durability and resilience. The hull is made from top-tier CCSB-grade shipbuilding steel plate, highlighting its outstanding quality.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience relentless support from our highly committed technical team, ensuring your operations glide smoothly and efficiently, thereby establishing enduring reliability and trust.
- Maintenance Service: Ensuring Peak Performance and Longevity With regular inspections and comprehensive maintenance, we are dedicated to guaranteeing optimal performance and significantly extending the lifecycle of your valuable equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Trust in our provision of high-quality replacement components whenever necessary, ensuring that your equipment consistently maintains its integrity and operational efficiency.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to expert solutions for all your technical queries and challenges, ensuring you possess the necessary knowledge and support to overcome any obstacle with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Unlock confidence and competence with our customized training services, crafted to empower your team with the essential skills for efficient operation and maintenance of the dredger.
7. Certifications
- CCS: China Classification Society - This prestigious certification is a hallmark of excellence, representing Qingdao Hengpeng Industry Group Co., Ltd's unwavering commitment to quality and safety.
- BV: Bureau Veritas - Recognized globally, this esteemed certification underscores our adherence to the highest international standards, showcasing our dedication to excellence.
- ISO9001: International Quality Management Standard - A testament to our pledge in maintaining superior quality management practices, ensuring that our products consistently meet customer and regulatory requirements.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks, reinforcing our position as a leader in the sector.
- DNV: DNV GL - This distinguished accreditation is a reflection of our dedication to safety and rigorous quality standards, further affirming our place as a trusted name in the industry.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted using premium CCS marine steel, which guarantees unparalleled durability and outstanding performance. We achieve this by incorporating the latest advancements in technology, ensuring a robust and reliable solution for your dredging needs.
- Reliable Performance: Discover the pinnacle of superior performance with our cutting-edge drive system and reliable electrical components. Engineered for peak efficiency, these elements promise not just optimal functionality but also an extended lifespan, keeping your operations smooth and untroubled.
- Customization: Experience unmatched flexibility with our dredger's customizability, tailored precisely to your unique requirements. This capability allows seamless adaptation to a variety of working conditions, ensuring your project needs are met with precision and adaptability.
- Fast Delivery: Take advantage of our rapid delivery service, with standard designs poised for dispatch within an impressive 10 to 15 days. Our commitment to swift service ensures your project timelines are never compromised.
- Comprehensive Support: Rest assured with our all-encompassing support package, which includes lifetime technical assistance, extensive maintenance solutions, and practical training services. These resources are designed to guarantee a seamless and uninterrupted operation experience for you and your team.