Discover the exceptional Chain Bucket Iron Power Dredger 120m³, a marvel of maritime engineering from Heng Peng Shipyard. This powerhouse dredger is meticulously crafted to deliver unparalleled efficiency and reliability in even the most challenging mining environments. Experience innovation and precision with every operation, as Heng Peng Shipyard ensures your dredging needs are met with superior technology and craftsmanship.
1. Introduction
The Chain Bucket Iron Powder Dredger epitomizes the zenith of cutting-edge innovation and exquisite precision in the domain of sediment excavation and processing, especially in the realm of iron ore extraction. This advanced and sophisticated apparatus is meticulously engineered to adeptly manage the intricate process of excavating and screening sand, gravel, and iron ore from aquatic ecosystems such as rivers and lakes.
At the core of this advanced machinery lies an integrated system that seamlessly fuses a chain bucket with a precision screening mechanism. This revolutionary design empowers the dredger to efficiently extract material from the waterbed, ensuring a precise and clear separation of iron ore from other materials. The chain bucket, boasting a dynamic rotational mechanism, expertly excavates and conducts an initial sorting of materials directly from the underwater sediment with exceptional finesse.
What truly distinguishes this dredger is its unparalleled ability to identify and segregate iron ore from other materials. With its trailblazing screening technology, the dredger leverages specialized technical processes that harness the magnetic disparities inherent in iron ore. This optimizes extraction efficiency to its maximum potential, ensuring that even the finest particles of iron ore are meticulously captured and separated from any unwanted impurities.
Engineered with a focus on superior efficiency, enduring durability, and remarkable versatility, the Chain Bucket Iron Powder Dredger is crafted to excel across a diverse array of environmental and geological conditions. The core screening system integrates both strong and weak magnetic iron ore dressing process flows, ensuring the efficient separation of iron ore, regardless of its grade, delivering optimal performance in any scenario.
2.Specification
Specification |
Parameter |
Capacity |
120m³/h |
Dredging Depth |
3-5m |
Discharge Distance |
180m |
Main Engine Power |
100KW |
Operation System |
Electric Control |
Material Selection |
Iron |
Iron Selection Rate |
95% |
3. Features
- Unmatched Capacity: With an impressive capacity of 120m³/h, this powerhouse handles colossal amounts of material effortlessly, setting the benchmark for large-scale operations and ensuring seamless performance under standard operating conditions.
- Exceptional Iron Selection Efficiency: Achieve an astounding 95% iron selection rate, guaranteeing precise extraction of iron materials from the excavated load, thereby elevating operational efficiency and maximizing resource utilization.
II. Flexible Operation Capabilities
- Versatile Dredging Depth: With a dredging depth ranging from 3 to 5 meters, this equipment is engineered for diverse environments, effortlessly adapting to both shallow and moderately deep waters to meet varied operational demands.
- Seamless Remote Discharge: Boasting a discharge reach of up to 180 meters, it streamlines the transportation of processed materials to designated sites, significantly cutting down costs associated with manual handling and additional processing.
III. Advanced Power System
- Robust Engine Performance: Equipped with a formidable 100KW main engine, this dredger delivers unwavering power, ensuring stable and consistent operation across a spectrum of demanding conditions.
- Efficient Electric Control: The intuitive electric control system offers straightforward operation, rapid responsiveness, and ease of maintenance, providing an optimal experience for operators and reducing downtime.
IV. Durable Materials and Structural Design
- Premium Material Construction: Crafted with high-quality iron, the main body and critical components boast excellent wear and corrosion resistance, significantly prolonging the equipment's lifespan and enhancing durability.
- Innovative Structural Optimization: The advanced chain bucket design ensures superior crushing and screening efficiency during excavation, while simultaneously minimizing energy use and wear, enhancing productivity.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This equipment is ideal for the ongoing maintenance and rejuvenation of riverbeds, effectively dredging and desilting to remove silt, sediment deposits, and debris. This process enhances the river's navigability and bolsters its flood discharge capabilities, ensuring safe and efficient waterway management.
- Ecological Restoration: Through strategic river dredging, this equipment aids in restoring the ecological balance of aquatic environments. It fosters the thriving and propagation of aquatic life, while simultaneously revitalizing the river's natural contours and scenic beauty.
II. Port and Waterway Maintenance
- Port Waterway Clearing: This equipment excels in clearing port waterways by efficiently removing mud, stones, and various debris. By doing so, it ensures seamless navigation, facilitating the safe and uninterrupted movement of maritime vessels.
- Berth Maintenance: Specifically around berths, this equipment performs vital excavation and sediment management tasks, ensuring a level and stable berth surface to support operational efficiency and safety in marine activities.
III. Reservoir and Lake Management
- Reservoir Desilting: This equipment is instrumental in the regular desilting of reservoirs, efficiently removing accumulations of silt and sediment from the reservoir floor. This maintenance action enhances the reservoir's water storage and flood control capabilities.
- Lake Management: Within lake management operations, this equipment is utilized to excavate and purify the lake bed, effectively removing pollutants and sediments. This improvement in water quality contributes to a healthier ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: The equipment's robust capabilities in the mining sector enable it to extract iron ore and minerals with superior efficiency. Its advanced screening and crushing functions significantly enhance the effectiveness of mining operations and resource utilization.
- Tailings Processing: In mining processes, this equipment proves essential for tailings management, offering reliable crushing and screening solutions. It aids in recovering valuable components from tailings, thereby minimizing resource wastage and maximizing return on investment.
V. Other Application Scenarios
- Excavation of Building Foundations: The equipment is highly effective in building construction projects, providing efficient excavation solutions for building foundations. It ensures a robust and stable base, essential for the safe and enduring construction of infrastructure.
- Environmental Protection and Governance: In environmental protection initiatives, this equipment is pivotal for the management and treatment of pollutants in rivers, lakes, and reservoirs. Its use significantly contributes to improved water quality and the preservation of natural ecosystems.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is a marvel of engineering, meticulously crafted to efficiently house the engine room. It ensures operations run seamlessly and consistently delivers peak performance, reinforcing its status as an industry leader.
- Side Pontoons: With a design that epitomizes innovation, these two side pontoons are robustly linked to the main pontoon through the use of high-grade bolts. This thoughtful design facilitates effortless transportation and quick assembly, exemplifying efficiency and convenience.
- Construction: Crafted with unparalleled precision, every component boasts a sturdy welded steel construction, ensuring exceptional durability and strength. Utilizing premium CCSB-grade shipbuilding steel plate, the hull stands as a beacon of superior quality and steadfast reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Benefit from our unwavering technical support that stands by your side, offering seamless and efficient operations. Our dedicated team ensures enduring reliability and peace of mind, paving the way for your long-term success.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team diligently performs exhaustive inspections and thorough maintenance, guaranteeing top-tier performance. This dedication significantly extends the lifespan of your essential equipment, ensuring it remains a valuable asset.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide exceptional quality replacements for original components as needed, ensuring your equipment maintains optimal performance and structural integrity for unerring operation.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions for all your technical questions and challenges. We equip you with the necessary knowledge and support, empowering you to tackle any issue with assured confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Engage with our uniquely crafted training programs designed to elevate your team’s capabilities. Empower them to proficiently operate and maintain the dredger, fostering confidence, skill, and excellence.