1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an exquisite masterpiece of modern engineering, meticulously crafted for the rigorous demands of sand and gravel dredging, with a specialized focus on superior iron ore extraction. This cutting-edge apparatus showcases a harmonious blend of a chain bucket system and a precise screening mechanism, empowering it to expertly gather sand and gravel from diverse aquatic environments, including rivers and lakes. This machinery's crowning glory lies in its unparalleled capability to meticulously isolate iron ore from other substances using its sophisticated screening technology. Operating on a principle that harnesses the rotational excellence of the chain bucket, the dredger masterfully excavates from the bed of water, performing an initial meticulous screening to discern iron ore from impurities. Designed with an unwavering dedication to optimal efficiency, remarkable durability, and outstanding adaptability, the Chain Bucket Iron Powder Dredger is engineered to excel across various environmental and geological landscapes. At its core, the screening system employs specialized processes, capitalizing on the magnetic characteristics of iron ore to maximize extraction proficiency. These processes encompass a suite of advanced techniques, including strong and weak magnetic iron ore dressing flows, ensuring the impeccable separation of iron ore. Through skillful application of techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation, this dredger addresses a range of iron ore grades, from low to high-grade. Consequently, the Chain Bucket Iron Powder Dredger stands as an epitome of efficiency and expertise in iron ore extraction, adeptly equipped to fulfill the complex requirements of the modern steel industry through its expertly crafted mineral processing flow and technological advancements.
2. Features
- Advanced Control System: Operated by a leading-edge PLC control system, this dredger promises unparalleled efficiency and simplicity with one-man operation, epitomizing cutting-edge technology and innovation.
- Efficient Cutter/Wheel Drive: Equipped with a top-tier, high-performance cutter/wheel drive system, this dredger guarantees peak operational efficiency and outstanding effectiveness.
- Reliable Hydraulic System: Employs a strong and consistent hydraulic system, ensuring smooth, continuous functionality across diverse conditions.
- Fresh Water Cooling: Features an advanced fresh water cooling system to boost engine efficiency and optimize performance.
- Pre-Delivery Testing: Carefully assembled and put through extensive quality testing pre-delivery, guaranteeing exceptional performance and dependability.
- Quick Assembly: Designed for swift and straightforward assembly, whether on water or land, reducing downtime and maximizing output.
- Standard Design: Adheres to standard design standards, ensuring qualification for the Coastal Waters Certificate and alignment with maritime regulations.
- Spare Parts Availability: Boasts a comprehensive range of readily available standard spare parts in stock, enabling effortless maintenance to ensure smooth operation.
- Optional Equipment: Offers a variety of optional equipment choices to meet specific operational requirements and enhance adaptability.
3. Specification
Main Parameter Information: Discover the detailed specifications that make the China Heavy-Duty 120m3/T Chain Bucket Iron Dredger ideal for unrivaled iron recovery.
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW Cummins
- Operation System:Electric control
- Selection Materials: This exceptional dredger is designed to process:Iron
- IronSelection Rate:95%
4. Application Scenarios
This state-of-the-art dredger is meticulously crafted to excel in the following captivating scenarios, offering unparalleled efficiency and reliability:
- Coastal and Inland River Dredging: Expertly engineered to perform with exceptional precision and effectiveness in both picturesque coastal regions and intricate inland river systems.
- Sediment Excavation: Effortlessly tackles and removes cohesive sediment with supreme efficiency, strictly adhering to the rigorous standards of MWR's prestigious class III requirements.
- Mud and Sand Transport: Ingeniously designed to transport mud and sand across extensive and challenging distances with seamless ease and remarkable proficiency.
- Flexible Use: Its versatile and adaptable design empowers it to operate flawlessly in a multitude of diverse environmental conditions, addressing a wide spectrum of dredging needs with remarkable versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse serves as an efficient hub for the engine room, facilitating seamless operations and ensuring peak performance at all times.
- Side Pontoons: Ingeniously designed and meticulously crafted, the two side pontoons are securely connected to the main pontoon using bolts. This allows for effortless transportation and ensures a streamlined assembly process, making setup a breeze.
- Construction: Expertly engineered, all components boast a robust, welded steel construction that guarantees unmatched durability and strength. The hull utilizes only premium CCSB-grade shipbuilding steel plate, a true testament to its superior quality and craftsmanship.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our dedicated technical team stands by your side, providing continuous support to keep your operations running smoothly and efficiently. Experience unparalleled reliability and foster long-term success with our unwavering commitment.
- Maintenance Service: Ensuring Peak Performance and Longevity To guarantee optimal performance and extend the life of your valuable equipment, we conduct regular inspections and thorough maintenance. This proactive approach ensures your equipment stays in top condition for years to come.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever replacements are needed, we supply high-quality components that match the original specifications. This ensures your equipment maintains its integrity and operates with peak efficiency, minimizing downtime and maximizing productivity.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain access to expert solutions for all your technical queries and challenges. Our team is ready to provide the knowledge and support you need to tackle any issue with confidence and ease.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our customized training services, designed to equip them with the skills necessary for efficient dredger operation and maintenance. Boost your team's confidence and proficiency, ensuring they are prepared for any operational demand.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to premium quality and safety standards in all our endeavors.
- BV: Bureau Veritas - Esteemed worldwide, this certification highlights our steadfast adherence to the most stringent international standards.
- ISO9001: International Quality Management Standard - A testament to our dedication in upholding superior quality management practices throughout our operations.
- ZC: (Additional Certification) - An added assurance of our thorough compliance with the industry's highest benchmarks.
- DNV: DNV GL - A prestigious accreditation that epitomizes our commitment to safety and the maintenance of rigorous quality standards.
8. Why Choose HengPeng
- High Quality: Our iron dredger is crafted to perfection with premium CCS marine steel, promising unmatched durability and stellar performance. This is achieved through the fusion of sophisticated, cutting-edge technology that sets our product apart in the industry.
- Reliable Performance: Embrace the pinnacle of performance with our cutting-edge drive system paired with reliable electrical components, all meticulously engineered for unmatched efficiency and exceptional longevity.
- Customization: Discover unmatched adaptability with our dredger, tailored precisely to meet your unique requirements and seamlessly fit into any diverse working environment you encounter.
- Fast Delivery: Take advantage of our rapid delivery service, featuring standard designs that are prepared to reach you within an incredibly swift timeframe of just 10-15 days.
- Comprehensive Support: Relish in complete peace of mind with our lifetime technical support, extensive maintenance solutions, and immersive training services, all designed to ensure your operations run smoothly and efficiently.
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