1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an avant-garde masterpiece of engineering, meticulously crafted for the rigorous challenge of extracting and sifting through sand and gravel, with a pronounced focus on iron ore procurement. This state-of-the-art machinery integrates an advanced chain bucket system with a precision screening apparatus, allowing it to proficiently gather sand and gravel from aquatic environments like rivers and lakes. Its hallmark feature is the exceptional ability to deftly separate iron ore from other materials via an innovative screening system. Utilizing the dynamic rotational capabilities of the chain bucket, the dredger expertly excavates from the waterbed, executing an initial screening that adeptly distinguishes iron ore from extraneous materials. Engineered for peak efficiency, unparalleled durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is exquisitely designed to excel across varied environmental and geological landscapes. Central to its operation is a sophisticated screening system that employs cutting-edge technical processes, exploiting the magnetic differentials of iron ore to enhance extraction effectiveness. These processes incorporate a suite of advanced techniques, including the robust and subtle magnetic iron ore dressing process flows, ensuring effective iron ore segregation. Techniques such as roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly employed, accommodating an array of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger epitomizes efficiency and expertise in iron ore extraction, masterfully equipped to address the complex demands of the contemporary steel industry through its intricately developed mineral processing workflow and technological advancements.
2. Features
- Advanced Control System: This dredger is operated via a state-of-the-art PLC control system that enables seamless, highly effective one-man operation. It sets new benchmarks in technological innovation, ensuring your operations are both efficient and cutting-edge.
- Efficient Cutter/Wheel Drive: Equipped with a cutting-edge, high-performance cutter/wheel drive system, this dredger guarantees optimal functionality and outstanding efficiency, engineered to meet your most demanding requirements.
- Reliable Hydraulic System: Featuring a robust and dependable hydraulic system, this dredger delivers consistent and smooth operation, adapting flawlessly to a variety of challenging conditions.
- Fresh Water Cooling: With an advanced fresh water cooling system, this dredger significantly boosts engine efficiency and performance, ensuring reliability and endurance in every operation.
- Pre-Delivery Testing: Meticulously assembled and subjected to thorough and rigorous quality testing prior to delivery, this dredger guarantees top-tier performance and unyielding reliability once deployed.
- Quick Assembly: Designed for easy and swift assembly, whether on water or land, this dredger minimizes downtime and maximizes operational productivity, making it an ideal choice for efficiency-driven projects.
- Standard Design: Adhering to standard design principles, this dredger qualifies for the Coastal Waters Certificate and complies with all maritime regulations, assuring you of its reliability and adherence to industry standards.
- Spare Parts Availability: With a comprehensive stock of standard spare parts readily available, this dredger ensures easy maintenance and smooth operation, eliminating potential downtimes.
- Optional Equipment: Offering a diverse range of optional equipment, this dredger addresses specific operational needs and enhances its versatility, adapting perfectly to diverse project demands.
3. Specification
Main Parameter Information: Experience unparalleled efficiency with our meticulously detailed parameters designed to meet your dredging needs.
- Capacity:120m³/h: Achieve superior productivity with an impressive capacity of 120 cubic meters per hour.
- Dredging Depth:3-5m: Dive deep into efficiency with a dredging depth range of 3 to 5 meters.
- Discharge Distance:180m: Seamlessly manage waste with a discharge distance extending up to 180 meters.
- Main Engine:100KW Cummins: Power through tasks effortlessly with a robust 100 KW Cummins engine.
- Operation System:Electric control: Embrace precision and ease with our state-of-the-art electric control system.
- Selection Materials: Crafted for durability and performance using premium materials.Iron
- Iron: Quality iron material ensures reliability and long-lasting service.Selection Rate:95%: Enjoy consistent high performance with an outstanding selection rate of 95%.
4. Application Scenarios
This dredger, a marvel of engineering, is meticulously crafted for the following critical scenarios:
- Coastal and Inland River Dredging: Expertly engineered to excel in both the dynamic coastal regions and the intricate inland river systems, delivering exceptional performance.
- Sediment Excavation: Efficiently tackles cohesive sediment, with precision and power, adhering stringently to the rigorous standards of MWR's class III requirements.
- Mud and Sand Transport: Designed to skillfully and effortlessly transport mud and sand across extensive distances, ensuring smooth operations.
- Flexible Use: Its adaptable and innovative design empowers seamless functionality across a multitude of environmental conditions, catering comprehensively to various dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is masterfully engineered to house the engine room, ensuring seamless operations and sustaining peak performance.
- Side Pontoons: Ingeniously crafted, the pair of side pontoons are attached to the main pontoon with precision bolts, facilitating effortless transportation and ensuring streamlined assembly.
- Construction: Skillfully constructed, every component boasts robust welded steel craftsmanship, ensuring unparalleled durability and strength. The hull is fortified with premium CCSB-grade shipbuilding steel plate, reflecting its exceptional quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unwavering operational excellence with our enduring technical support. Our dedicated team ensures your enterprise thrives with seamless efficiency, providing a foundation of long-term reliability and success.
- Maintenance Service: Ensuring Peak Performance and Longevity Benefit from meticulous inspections and comprehensive maintenance regimes that safeguard the superior performance and extend the lifespan of your prized equipment, ensuring it remains in top-notch condition.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Our commitment to quality is reflected in our provision of top-tier replacement components, maintaining your equipment's integrity and efficiency. Trust us to keep your machinery performing at its best with premium parts.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access unparalleled expertise with our responsive technical assistance. We ensure that every query is met with expert guidance, equipping you with the necessary knowledge to overcome any obstacle with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our bespoke training services, crafted to enhance their skills in operating and maintaining your dredger. Our programs are designed to build both confidence and competence, ensuring mastery in every aspect.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to delivering top-tier quality and safety standards in every aspect of our operations.
- BV: Bureau Veritas - Globally recognized, this prestigious certification underscores our adherence to the highest international standards, ensuring unparalleled quality and reliability.
- ISO9001: International Quality Management Standard - This certification embodies our pledge to maintaining superior quality management practices, ensuring exceptional performance and customer satisfaction.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks, highlighting our dedication to excellence and innovation.
- DNV: DNV GL - A distinguished accreditation that reflects our steadfast dedication to safety, meticulous quality standards, and an unyielding commitment to excellence.
8. Why Choose HengPeng
- High Quality: Crafted with precision and the finest CCS marine steel, our iron dredger stands as a testament to durability and exemplary performance, all made possible by the fusion of advanced technology solutions.
- Reliable Performance: Harness the power of superior engineering with our advanced drive system and robust electrical components, meticulously designed for unmatched efficiency and sustained reliability.
- Customization: Experience the ultimate in adaptability with our customizable dredger, tailored to your specific requirements and engineered to excel in a variety of operational landscapes.
- Fast Delivery: Capitalize on our expedient delivery service, where standard designs are expertly prepared for dispatch within an impressively short span of 10-15 days.
- Comprehensive Support: Indulge in the assurance of our lifetime technical expertise, all-encompassing maintenance strategies, and immersive training sessions, crafted to facilitate flawless operation.
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