1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a cutting-edge, high-performance marvel crafted for the complex and demanding task of sand and gravel excavation, with a specialized focus on iron ore extraction. This innovative piece of equipment features an integrated system that combines a chain bucket with a precision screening mechanism, enabling it to expertly extract sand and gravel from a variety of aquatic environments such as rivers and lakes. Its standout capability lies in its meticulous separation of iron ore from other materials, thanks to its sophisticated screening system. By leveraging the rotational capabilities of the chain bucket, the dredger efficiently excavates from the waterbed, performing an initial screening to isolate iron ore from impurities. Engineered with a focus on optimal efficiency, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger thrives across diverse environmental and geological terrains. At its heart, the screening system employs specialized technical processes, exploiting the magnetic differences inherent in iron ore to maximize extraction efficiency. These processes include a suite of advanced techniques such as strong and weak magnetic iron ore dressing process flows, ensuring proficient separation of iron ore. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly applied, accommodating a wide range of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger represents a pinnacle of efficiency and expertise in iron ore extraction, fully equipped to meet the multifaceted demands of the modern steel industry through its meticulously developed mineral processing flow and pioneering technological innovations.
2. Features
- Advanced Control System: Our dredger is equipped with a cutting-edge PLC control system, enabling seamless and incredibly efficient one-man operation that exemplifies modern technological superiority.
- Efficient Cutter/Wheel Drive: Featuring a state-of-the-art, high-performance cutter/wheel drive, this system guarantees peak operational efficiency and excellence.
- Reliable Hydraulic System: The dredger is powered by a robust, reliable hydraulic system, ensuring smooth, uninterrupted functionality across diverse operational conditions.
- Fresh Water Cooling: Integrating an advanced fresh water cooling system, the dredger boosts engine efficiency and operational performance to new heights.
- Pre-Delivery Testing: Each unit is meticulously assembled and undergoes exhaustive quality assurance testing pre-delivery, guaranteeing exceptional performance and reliability.
- Quick Assembly: Designed for effortless and swift assembly, whether on water or land, to reduce downtime and significantly enhance productivity.
- Standard Design: Adhering to industry-standard design principles, the dredger is certified for Coastal Waters and complies with all maritime regulations.
- Spare Parts Availability: With easily accessible standard spare parts in stock, this dredger ensures hassle-free maintenance for smooth, continuous operations.
- Optional Equipment: A diverse array of optional equipment is available, tailored to meet unique operational requirements, enhancing the dredger's adaptability and functionality.
3. Specification
Main Parameter Information:
- Capacity:A robust 120m³/h, ensuring maximum efficiency in material handling.
- Dredging Depth:Capable of reaching depths between 3-5m, adaptable to various dredging needs.
- Discharge Distance:A substantial 180m, facilitating extensive reach for material placement.
- Main Engine:Powered by a 100KW Cummins engine, ensuring reliable performance and durability.
- Operation System:Equipped with an advanced Electric control system for seamless operation.
- Selection Materials:Premium quality Iron
- IronSelection Rate:Achieves an impressive 95% selection rate, ensuring superior efficiency.
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to perform seamlessly in both coastal regions and inland river systems, this dredger ensures optimal performance in diverse water environments.
- Sediment Excavation: Efficiently tackles cohesive sediment, strictly adhering to the rigorous standards of MWR's class III requirements, ensuring precision and reliability in sediment management.
- Mud and Sand Transport: Designed to skillfully transport mud and sand over extensive distances, this dredger ensures effortless and efficient material movement.
- Flexible Use: With its adaptable design, it empowers exceptional functionality across a multitude of environmental conditions, catering to various dredging needs with unparalleled versatility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously designed to house the engine room efficiently, ensuring smooth operations and optimal performance at all times.
- Side Pontoons: Ingeniously engineered, the two side pontoons are seamlessly connected to the main pontoon with bolts, facilitating effortless transportation and quick assembly.
- Construction: Carefully constructed with precision, all components feature robust welded steel construction, ensuring unparalleled durability and robust strength. The hull boasts premium CCSB-grade shipbuilding steel plate, underscoring its exceptional quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our dedicated technical team is committed to providing continuous support, ensuring that your operations run with impeccable efficiency and reliability, paving the way for sustained success.
- Maintenance Service: Ensuring Peak Performance and Longevity We conduct regular inspections and thorough maintenance to ensure your equipment performs optimally and enjoys an extended lifespan, safeguarding your investment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality High-quality replacement components are provided when necessary, allowing your equipment to retain its original integrity and efficiency for ongoing seamless functionality.
- Technical Assistance: Expert Solutions for Your Every Inquiry Our experts are ready to provide comprehensive answers to all your technical inquiries, ensuring you have the expertise and support to address any challenge with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency We offer tailor-made training programs to equip your team with the expertise needed to operate and maintain the dredger effectively, building confidence and proficiency.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our steadfast commitment to quality and uncompromising safety.
- BV: Bureau Veritas - Esteemed and recognized worldwide, this certification underscores our strict adherence to international standards and superior performance.
- ISO9001: International Quality Management Standard - Our unwavering pledge to maintaining superior quality management practices that ensure excellence in every facet.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance with the most exacting industry benchmarks.
- DNV: DNV GL - A prestigious accreditation that mirrors our dedication to the highest levels of safety and rigorous quality standards in the industry.
8. Why Choose HengPeng
- High Quality: Our exquisite iron dredger, crafted with CCS marine steel, is a beacon of durability and excellence. At Qingdao Hengpeng Industry Group Co., Ltd, we blend innovation with precision, utilizing state-of-the-art technology to deliver a product that stands the test of time and rigorous conditions.
- Reliable Performance: Discover the pinnacle of performance with our advanced drive system and reliable electrical components. Engineered for peak efficiency, these features promise not only exceptional functionality but also extended operational life, ensuring your projects run smoothly.
- Customization: Tailor your dredging experience with our unmatched customization options. We offer the versatility to adjust the dredger's design to precisely match your unique specifications, making it perfect for any challenging environment.
- Fast Delivery: Reap the benefits of our rapid delivery service. With our efficient logistics, standard designs are primed for dispatch in just 10-15 days, ensuring your operations are never kept waiting.
- Comprehensive Support: Secure your project's success with our all-encompassing support services. From lifetime technical assistance and thorough maintenance solutions to expert training, we ensure your iron dredger operates flawlessly over its lifetime.
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