1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a marvel of modern engineering, meticulously crafted to excel in the rigorous task of sand and gravel excavation, with a specialized focus on iron ore extraction. This cutting-edge machine integrates a sophisticated chain bucket system with a high-precision screening mechanism, allowing it to efficiently capture sand and gravel from diverse aquatic environments, including rivers and lakes. Its hallmark feature lies in its unparalleled capability to precisely separate iron ore from other substances, thanks to its state-of-the-art screening technology. By harnessing the rotational strength of its chain bucket, the dredger expertly excavates the bed of water bodies, performing primary screening to differentiate iron ore from impurities. Built with an emphasis on supreme efficiency, remarkable durability, and exceptional adaptability, the Chain Bucket Iron Powder Dredger is designed to excel in varied environmental and geological settings. At its core, the screening system utilizes specialized technical processes, capitalizing on the magnetic differences of iron ore to optimize extraction effectiveness. These processes include an array of sophisticated techniques such as strong and weak magnetic iron ore dressing process flows, guaranteeing superior separation of iron ore. Advanced methodologies like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully employed, catering to a range of iron ore qualities, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger epitomizes exceptional efficiency and expertise in iron ore extraction, adeptly equipped to satisfy the diverse demands of the contemporary steel industry through its meticulously designed mineral processing flow and technological advancements.
2. Features
- Advanced Control System: Operated by a cutting-edge PLC control system, this dredger epitomizes effortless and highly efficient one-man operation, representing a pinnacle in technological prowess.
- Efficient Cutter/Wheel Drive: Equipped with an innovative, high-performance cutter/wheel drive system, guaranteeing optimal functionality and exceptional efficiency.
- Reliable Hydraulic System: Employs a sturdy and reliable hydraulic system, ensuring smooth and uninterrupted performance across diverse conditions.
- Fresh Water Cooling: Features an advanced fresh water cooling system designed to significantly boost engine efficiency and performance.
- Pre-Delivery Testing: Expertly assembled and subjected to stringent quality testing prior to delivery, ensuring uncompromised performance and dependability.
- Quick Assembly: Designed for swift and effortless assembly, whether afloat or onshore, to minimize downtime while maximizing productivity.
- Standard Design: Adheres to standard design principles, ensuring eligibility for the Coastal Waters Certificate and full compliance with maritime regulations.
- Spare Parts Availability: Offers easily accessible standard spare parts from stock, facilitating straightforward and efficient maintenance to keep operations seamlessly on track.
- Optional Equipment: Offers a wide array of optional equipment options to cater to specific operational needs, enhancing versatility and performance.
3. Specification
Main Parameter Information:
- Capacity:120m³/h - This robust capacity ensures that your salt extraction operations are conducted with unrivaled efficiency, providing a steady and reliable flow.
- Dredging Depth:3-5m - Ideal for versatile operations, the adjustable dredging depth allows you to tailor the dredging process to suit specific requirements, offering flexibility and precision.
- Discharge Distance:180m - Achieving significant reach, the extensive discharge distance facilitates seamless material transport, minimizing the need for relocation and enhancing operational efficiency.
- Main Engine:100KW Cummins - Powered by a robust Cummins engine, ensuring maximum performance and energy efficiency for demanding dredging tasks.
- Operation System:Electric control - The advanced electric control system provides streamlined operation and precision, allowing for ease of use and enhanced safety standards.
- Selection Materials:Iron
- Iron - Utilizing high-quality iron materials, this dredger is engineered for durability and longevity, ensuring consistent performance under tough conditions.Selection Rate:95% - With an impressive selection rate, the dredger maximizes yield, optimizing the extraction process to ensure maximum productivity.
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver outstanding performance in both coastal regions and the intricate systems of inland rivers.
- Sediment Excavation: Designed for superior efficiency, it tackles cohesive sediment with precision, meeting the stringent standards of MWR's class III requirements.
- Mud and Sand Transport: Skillfully designed to transport mud and sand over vast distances effortlessly, ensuring seamless operation.
- Flexible Use: Its highly adaptable design empowers remarkable functionality across diverse environmental conditions, catering to a wide range of dredging requirements.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously engineered to house the engine room, ensuring seamless operations and unmatched peak performance.
- Side Pontoons: Ingeniously designed for optimal functionality, the two side pontoons seamlessly connect to the main pontoon with bolts, offering effortless transportation and streamlined assembly.
- Construction: Expertly crafted with precision, all components feature a robust welded steel construction, ensuring unparalleled durability and strength. The hull utilizes premium CCSB-grade shipbuilding steel plate, exemplifying superior quality and craftsmanship.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Continuous support from our dedicated technical team ensures your operations flow smoothly and efficiently, fostering long-term reliability and empowering your business with seamless productivity.
- Maintenance Service: Ensuring Peak Performance and Longevity Regular inspections and comprehensive maintenance are conducted meticulously to guarantee optimal performance and significantly extend the lifecycle of your precious equipment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide top-tier, high-quality replacements for original components whenever necessary, ensuring your equipment maintains its integrity, peak efficiency, and seamless functionality.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert insights and solutions for all your technical questions and issues, ensuring you have the comprehensive knowledge and unwavering support needed to tackle any challenge with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency We offer bespoke training services crafted to empower your team with the skills to efficiently operate and maintain the dredger, instilling confidence and proficiency in every task undertaken.
7. Certifications
- CCS: China Classification Society - This prestigious certification is a hallmark of excellence, representing our unwavering commitment to quality and safety in all our operations.
- BV: Bureau Veritas - Globally recognized, this esteemed certification underscores our strict adherence to the highest international standards.
- ISO9001: International Quality Management Standard - Our steadfast pledge to maintaining superior quality management practices, ensuring excellence and efficiency at every step.
- ZC: (Additional Certification) - This certification serves as a further testament to our comprehensive compliance with industry benchmarks, showcasing our dedication to meeting the highest standards.
- DNV: DNV GL - A distinguished accreditation that reflects our deep-seated dedication to safety and rigorous quality standards, ensuring unparalleled reliability and performance.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted with CCS marine steel, guaranteeing exceptional durability and top-tier performance. This is achieved by integrating cutting-edge technology, thus setting a new benchmark for quality and reliability in dredging operations.
- Reliable Performance: Experience superior performance with our state-of-the-art drive system, coupled with dependable electrical components. These innovative features are engineered to deliver optimal efficiency and extended longevity, making our dredger a reliable choice for demanding tasks.
- Customization: We offer unparalleled flexibility, tailoring each dredger to meet your exact requirements. Our designs can adapt to diverse working environments, ensuring that your specific needs are met with precision and excellence.
- Fast Delivery: Benefit from our rapid delivery service. Our standard designs are always at the ready, prepared for dispatch within a swift 10-15 days, ensuring that your operations proceed without unnecessary delays.
- Comprehensive Support: Experience true peace of mind with our commitment to lifetime technical support. We provide comprehensive maintenance solutions and hands-on training services, ensuring seamless operation and uninterrupted productivity.
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