1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a sophisticated marvel of modern engineering, specifically crafted to tackle the complex and demanding task of excavating sand and gravel with a distinct focus on iron ore extraction. This state-of-the-art equipment is a testament to innovation, featuring an integrated system that seamlessly combines a chain bucket with a precision screening mechanism. This powerful combination allows the dredger to efficiently collect sand and gravel from diverse aquatic environments, whether it be rivers or lakes. The device's crowning feature lies in its ability to meticulously separate iron ore from other materials, thanks to its cutting-edge screening technology. By leveraging the rotational prowess of the chain bucket, the dredger performs an initial screening process that keenly distinguishes iron ore from impurities, offering unparalleled precision and efficiency. Designed with an eye for optimal performance, robust durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is expertly engineered to excel in a variety of environmental and geological settings. At its core, the screening system employs specialized technical processes that harness the magnetic properties of iron ore to maximize extraction efficiency. These processes include a comprehensive range of advanced techniques, such as strong and weak magnetic iron ore dressing process flows, ensuring proficient and precise separation. The technology further incorporates methods like roasting magnetic separation, flotation, and high-intensity magnetic separation, catering to a broad spectrum of iron ore qualities, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a symbol of efficiency and expertise in iron ore extraction, equipped with meticulously developed mineral processing flows and technological innovations that meet the diverse and multifaceted requirements of the modern steel industry.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger allows for seamless and highly efficient one-man operation, setting the standard for technological advancement.
- Efficient Cutter/Wheel Drive: Outfitted with a cutting-edge, high-performance cutter/wheel drive system, ensuring optimal operation and superior efficiency.
- Reliable Hydraulic System: Utilizes a robust and dependable hydraulic system, providing smooth and uninterrupted operation under various conditions.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system to enhance engine efficiency and performance.
- Pre-Delivery Testing: Meticulously assembled and subjected to rigorous quality testing before delivery, ensuring top-notch performance and reliability.
- Quick Assembly: Engineered for easy and rapid assembly, whether afloat or onshore, to minimize downtime and maximize productivity.
- Standard Design: Conforms to standard design principles, ensuring eligibility for the Coastal Waters Certificate and compliance with maritime regulations.
- Spare Parts Availability: Features readily available standard spare parts from stock, facilitating easy and efficient maintenance to keep operations running smoothly.
- Optional Equipment: Provides a range of optional equipment options to cater to specific operational needs and enhance versatility.
3. Specification
Main Parameter Information:
- Capacity:A remarkable 120m³/h
- Dredging Depth:Efficiently reaches 3-5m
- Discharge Distance:Impressive span of 180m
- Main Engine:Robust 100KW
- Operation System:Advanced Electric control
- Selection Materials:Superior Iron
- IronSelection Rate:High efficiency at 95%
4. Application Scenarios
This premium dredger is meticulously crafted to excel in the following diverse scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver superior performance in both coastal regions and inland river systems, ensuring efficient silt collection.
- Sediment Excavation: Efficiently tackles cohesive sediment, strictly adhering to the rigorous standards of the Ministry of Water Resources' class III requirements, promising reliability.
- Mud and Sand Transport: Designed to skillfully and effortlessly transport mud and sand across extensive distances, ensuring smooth and efficient operations.
- Flexible Use: Its highly adaptable design empowers unparalleled functionality across a multitude of environmental conditions, catering to the diverse demands of various dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, guaranteeing seamless operation and peak performance, making it an indispensable component of the dredger.
- Side Pontoons: Ingeniously designed, the two side pontoons are connected to the main pontoon using bolts, facilitating effortless transport and streamlined assembly, ensuring no hassle during relocation.
- Construction: Expertly crafted, all parts boast robust welded steel construction, ensuring unmatched durability and strength. The hull is constructed from premium CCSB-grade shipbuilding steel plate, exemplifying its superior quality and reliability.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our unwavering, continuous support from a dedicated and highly skilled technical team ensures that your operations not only run smoothly but also reach peak efficiency. Experience a partnership fostering long-term reliability and excellence.
- Maintenance Service: Ensuring Peak Performance and Longevity With regular, meticulous inspections and thorough maintenance routines, we promise to keep your equipment in prime condition. This proactive approach ensures optimal performance, significantly extending the lifecycle of your invaluable assets.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Our commitment to excellence means we supply only the highest quality replacement components. Whenever you need, they are ready to ensure that your equipment remains at the pinnacle of integrity and operational efficiency.
- Technical Assistance: Expert Solutions for Your Every Inquiry Tap into our reservoir of expertise with answers to all your technical inquiries and challenges. Our support ensures you have the comprehensive knowledge and assistance to confidently tackle any issue.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our bespoke training services, meticulously crafted to impart the skills necessary for effective operation and maintenance of the dredger. Our programs are designed to build confidence and achieve mastery in handling your equipment with proficiency.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to quality and safety, ensuring that every product meets the highest standards in the industry.
- BV: Bureau Veritas - Recognized globally, this prestigious certification underscores our steadfast adherence to international standards, reinforcing our global reputation for excellence.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices, reflecting our dedication to excellence and continuous improvement in all our operations.
- ZC: (Additional Certification) - A further testament to our comprehensive compliance with industry benchmarks, underscoring our full-spectrum commitment to maintaining unparalleled standards.
- DNV: DNV GL - A distinguished accreditation that reflects our unwavering dedication to safety and rigorous quality standards, ensuring that we consistently meet and exceed the most demanding industry expectations.
8. Why Choose HengPeng
- High Quality: Our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger boasts impeccable craftsmanship, forged with resilient CCS marine steel. This ensures exceptional durability and robust performance, perfectly paired with our pioneering technological advancements.
- Reliable Performance: Discover unparalleled performance with our advanced drive system and trustworthy electrical components, all engineered for extraordinary efficiency and extended lifespan.
- Customization: We provide unmatched adaptability through tailor-made customization, allowing the dredger to precisely align with your unique specifications and seamlessly integrate into various operational settings.
- Fast Delivery: Take advantage of our rapid delivery services, with standard models engineered for quick dispatch, available in just 10-15 days, ensuring minimal downtime.
- Comprehensive Support: Relish the assurance of our extensive support, featuring lifelong technical assistance, thorough maintenance packages, and practical training initiatives for flawless operational continuity.
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