1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an extraordinary, cutting-edge piece of equipment crafted for the rigorous demands of sand and gravel excavation, with a sharp focus on iron ore extraction precision. This remarkable machine integrates a robust chain bucket system with a high-precision screening mechanism, perfectly designed to efficiently collect sand and gravel from various aquatic environments including rivers and lakes. What truly sets this equipment apart is its unparalleled ability to expertly separate iron ore from other materials, thanks to its state-of-the-art screening technology. Utilizing the powerful rotation of the chain bucket, the dredger adeptly excavates from the depths of water bodies, performing an initial screening to effectively distinguish valuable iron ore from unwanted impurities. Engineered with an emphasis on superior efficiency, exceptional durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is built to excel across a wide array of environmental and geological settings. At the heart of its operation is a specialized screening system that harnesses the magnetic differences in iron ore to significantly enhance extraction efficiency. This system incorporates a suite of sophisticated techniques such as the strong and weak magnetic iron ore dressing process flows, ensuring proficient separation tailored to various iron ore grades. Advanced methods like roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly employed, accommodating a full spectrum of iron ore quality, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as a model of efficiency and expertise in iron ore extraction, impeccably prepared to satisfy the diverse demands of the modern steel industry through its meticulously crafted mineral processing flow and technological prowess.
2. Features
- Advanced Control System: Empowered by a cutting-edge PLC control system, this dredger revolutionizes efficiency with seamless, one-man operation, establishing a new benchmark in technological innovation.
- Efficient Cutter/Wheel Drive: Equipped with a state-of-the-art, high-efficiency cutter/wheel drive system, this dredger guarantees peak performance and unmatched operational efficiency.
- Reliable Hydraulic System: Powered by a durable and reliable hydraulic system, it ensures smooth, consistent performance across diverse conditions without interruption.
- Fresh Water Cooling: Features an advanced fresh water cooling mechanism, enhancing engine efficacy and boosting overall performance to new heights.
- Pre-Delivery Testing: Expertly assembled and subjected to rigorous quality controls, this dredger promises unparalleled performance and reliability upon delivery.
- Quick Assembly: Designed for swift and straightforward assembly either afloat or onshore, minimizing downtime and significantly enhancing productivity.
- Standard Design: Adheres to standard design protocols, ensuring ease of obtaining the Coastal Waters Certificate and full compliance with maritime standards.
- Spare Parts Availability: Includes readily accessible standard spare parts, simplifying maintenance and ensuring continuous, smooth operation.
- Optional Equipment: Offers a variety of optional equipment choices to meet specific operational requirements, enhancing adaptability and expanding capabilities.
3. Specification
Main Parameter Information:
- Capacity:120m³/h - Experience a robust capacity of 120 cubic meters per hour, ensuring efficient and high-volume operations.
- Dredging Depth:3-5m - Achieve precise dredging with a depth range of 3 to 5 meters, tailored for versatile mining environments.
- Discharge Distance:180m - Benefit from an impressive discharge distance of 180 meters, facilitating seamless material transport.
- Main Engine:100KW Cummins - Powered by a reliable 100 KW Cummins engine, providing robust performance and efficiency.
- Operation System:Electric control - Equipped with an advanced electric control system for intuitive and effortless operation.
- Selection Materials:Iron
- Iron - Specially designed for effective iron selection, ensuring high-quality output and productivity.Selection Rate:95% - Achieve an exceptional selection rate of 95%, maximizing your mining efficiency and yield.
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios:
- Coastal and Inland River Dredging: Expertly engineered to conquer challenges in both coastal regions and inland river systems, ensuring exceptional performance.
- Sediment Excavation: Efficiently tackles cohesive sediment with precision, meeting and exceeding the rigorous standards of MWR's class III requirements.
- Mud and Sand Transport: Masterfully designed to transport mud and sand across extensive distances with remarkable ease and efficiency.
- Flexible Use: Its adaptable design empowers unparalleled functionality across a multitude of environmental conditions, effortlessly catering to various dredging needs.
5. Hull Decomposition
The hull of the remarkable HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following meticulously engineered components:
- Main Pontoon: This central powerhouse is designed to efficiently house the engine room, ensuring seamless operations and peak performance. Built for reliability, it supports the dredger’s core functionalities.
- Side Pontoons: Ingeniously designed for versatility, the two side pontoons are connected to the main pontoon using precision-engineered bolts. This facilitates effortless transport and streamlined assembly, making operational transitions smooth and efficient.
- Construction: Expertly crafted, every component features a robust welded steel construction, guaranteeing unmatched durability and enduring strength. The hull incorporates premium CCSB-grade shipbuilding steel plate, underscoring its exceptional quality and commitment to longevity.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our professional and dedicated technical team is always on standby to provide you with continuous support. This ensures that your operations not only run smoothly and efficiently but also build a foundation of long-term reliability and sustained success.
- Maintenance Service: Ensuring Peak Performance and Longevity Through regular inspections and comprehensive maintenance routines, we guarantee that your equipment will consistently operate at peak performance. Our services aim to not only optimize operation but also significantly extend the valuable lifecycle of your machinery.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever replacements are necessary, we supply only the highest quality components to ensure your equipment retains its original integrity and operational efficiency. This commitment to quality helps maintain seamless functionality and reliability.
- Technical Assistance: Expert Solutions for Your Every Inquiry Our team of experts is ready to provide precise answers and professional solutions to all your technical inquiries and challenges. This ensures that you always have the support you need to address any situation with ease and confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our customized training programs, meticulously designed to develop their proficiency in operating and maintaining the dredger. These tailored educational services foster confidence and ensure that your team possesses the mastery needed for operational excellence.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, illustrating our unwavering commitment to unparalleled quality and steadfast safety assurances.
- BV: Bureau Veritas - An emblem of global recognition, this prestigious certification highlights our unwavering adherence to the most stringent international standards.
- ISO9001: International Quality Management Standard - Our enduring pledge to uphold superior quality management practices, ensuring top-tier excellence at every level.
- ZC: (Additional Certification) - A further testament to our meticulous compliance with industry benchmarks, demonstrating our comprehensive commitment to excellence.
- DNV: DNV GL - A distinguished accreditation that underscores our relentless dedication to safety and our rigorous adherence to the highest quality standards.
8. Why Choose HengPeng
- High Quality: Experience the pinnacle of craftsmanship with our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger, expertly engineered from CCS marine steel. This meticulous construction guarantees unmatched durability, performance, and resilience. By harnessing cutting-edge technology, we ensure that each dredger delivers outstanding results, making it the ideal choice for your iron mining operations.
- Reliable Performance: Discover unparalleled reliability and superior performance featuring our advanced drive system coupled with top-tier electrical components. These elements are meticulously designed to ensure optimal efficiency and exceptional longevity, making our dredger a dependable addition to your mining equipment lineup.
- Customization: Experience unparalleled adaptability with our dredger's customization options. We empower you to tailor the equipment precisely to your specifications, ensuring it meets your unique requirements and seamlessly integrates with diverse operational environments.
- Fast Delivery: Take advantage of our expedited delivery service, ensuring that standard designs are available for dispatch within an impressively short timeframe of just 10-15 days, minimizing downtime and maximizing operational readiness.
- Comprehensive Support: Rest easy with our all-encompassing support suite, which includes lifetime technical assistance, thorough maintenance solutions, and immersive hands-on training services. These are designed to guarantee that your dredger operates seamlessly throughout its life cycle, providing you with unwavering support at every step.
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