1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of engineering excellence, specifically crafted to tackle the rigorous challenges of sand and gravel excavation with a predominant focus on iron ore extraction. This cutting-edge marvel is equipped with a sophisticated integration of a chain bucket system and an accurate screening mechanism, empowering it to efficiently gather sand and gravel from diverse aquatic environments, including rivers and lakes. The distinguishing hallmark of this remarkable device is its exceptional capability to meticulously isolate iron ore from other substances through its state-of-the-art screening system. By harnessing the rotational capabilities of the chain bucket, the dredger masterfully excavates the waterbed, performing initial screenings that adeptly segregate iron ore from impurities. Engineered with a dedication to supreme efficiency, enduring robustness, and outstanding adaptability, the Chain Bucket Iron Powder Dredger is meticulously designed to excel in a variety of environmental and geological settings. Central to its operation is a screening system that employs specialized technical methodologies, exploiting the magnetic properties of iron ore to optimize extraction efficiency. These methodologies incorporate a suite of advanced techniques, such as strong and weak magnetic iron ore dressing process flows, ensuring the effective separation of iron ore. The implementation of sophisticated methods like roasting magnetic separation, flotation, and high-intensity magnetic separation further enhances its capacity to handle an array of iron ore grades, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger emerges as an epitome of efficiency and expertise in iron ore extraction, exceptionally equipped to address the complex demands of the contemporary steel industry through its finely honed mineral processing flow and groundbreaking technological advancements.
2. Features
- Advanced Control System: Our dredger shines with its state-of-the-art PLC control system, empowering a seamless and remarkably efficient one-man operation. It truly sets the benchmark for technological innovation in the industry.
- Efficient Cutter/Wheel Drive: Equipped with a high-performance, cutting-edge cutter/wheel drive system, it guarantees optimal operation and unparalleled efficiency, making it a leader in its class.
- Reliable Hydraulic System: This dredger is fortified with a strong and reliable hydraulic system, delivering smooth and uninterrupted operations across a multitude of conditions, ensuring consistent performance.
- Fresh Water Cooling: Our model integrates a sophisticated fresh water cooling system, significantly boosting engine efficiency and overall performance, making it a powerhouse of productivity.
- Pre-Delivery Testing: Painstakingly assembled and subjected to comprehensive quality testing pre-delivery, ensuring unmatched performance reliability and peace of mind for users.
- Quick Assembly: Designed with precision for swift and straightforward assembly, whether on water or land, it minimizes downtime and maximizes operational productivity seamlessly.
- Standard Design: Adhering to standard design principles, it ensures compliance with the Coastal Waters Certificate and maritime regulations, making it a dependable choice for operators.
- Spare Parts Availability: Featuring an array of readily available standard spare parts directly from stock, this design facilitates easy maintenance, ensuring smooth and continuous operations.
- Optional Equipment: Offers an extensive range of optional equipment choices, allowing customization to meet specific operational demands and enhance flexibility and adaptability.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following dynamic and challenging scenarios:
- Coastal and Inland River Dredging: Expertly engineered for exceptional performance in both coastal regions and intricate inland river systems, ensuring optimal efficiency and effectiveness.
- Sediment Excavation: Efficiently tackles cohesive sediment, meeting and surpassing the rigorous standards of MWR's class III requirements with precision and reliability.
- Mud and Sand Transport: Skillfully designed to transport mud and sand across extensive distances, ensuring ease of operation and unrivaled performance.
- Flexible Use: Featuring an adaptable design, it empowers unparalleled functionality across a multitude of environmental conditions, catering to diverse and varied dredging needs with excellence.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse meticulously encases the engine room, ensuring seamless operations and delivering peak performance efficiency.
- Side Pontoons: Ingeniously engineered, the two side pontoons bolt smoothly to the main pontoon, facilitating effortless transport and streamlined assembly.
- Construction: Skillfully engineered, every component boasts a robust welded steel construction for unparalleled durability and resilience. The hull is crafted from top-tier CCSB-grade shipbuilding steel plate, underscoring its premier quality.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy the peace of mind that comes with our unwavering, lifetime technical support. Our dedicated team of experts is committed to ensuring your operations are not just running, but excelling with seamless and efficient processes, guaranteeing long-term reliability and success.
- Maintenance Service: Ensuring Peak Performance and Longevity Regular inspections and comprehensive maintenance activities are meticulously performed to uphold optimal performance levels and significantly extend the lifespan of your invaluable equipment, ensuring it remains a powerhouse of efficiency.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever component replacements are necessary, we supply only high-quality, original components to ensure that your equipment retains its integrity, operational smoothness, and top-tier efficiency throughout its lifecycle.
- Technical Assistance: Expert Solutions for Your Every Inquiry Gain swift access to expert solutions for all your technical queries and challenges. Our knowledgeable assistance is here to ensure you are equipped with the answers and support necessary to overcome any hurdle with ease.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our customized training programs, crafted to instill mastery and operational proficiency. Our sessions are designed to bolster confidence, enabling your team to operate and maintain the dredger with unparalleled competence and assurance.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to unparalleled quality and rigorous safety measures.
- BV: Bureau Veritas - Recognized on a global scale, this prestigious certification underscores our firm adherence to the highest international standards.
- ISO9001: International Quality Management Standard - Our steadfast pledge to uphold and maintain superior quality management practices.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance and dedication to exceeding industry benchmarks.
- DNV: DNV GL - A distinguished accreditation that reflects our unwavering dedication to safety and stringent quality standards.
8. Why Choose HengPeng
- High Quality: Our iron dredger exemplifies the pinnacle of quality, carefully constructed with premium CCS marine steel. This guarantees unparalleled strength and performance, further elevated by our integration of the latest technological advancements.
- Reliable Performance: Discover the pinnacle of efficiency with our cutting-edge drive system, paired with trustworthy electrical components. Engineered for superior functionality, these features ensure optimal performance and long-lasting durability.
- Customization: Experience unmatched flexibility with our custom options, allowing you to tailor the dredger precisely to your specifications, effortlessly adapting to various operational environments.
- Fast Delivery: Take advantage of our expedited delivery services. With standard models prepped for dispatch, your orders can be shipped within an impressive 10-15 days, ensuring swift project initiation.
- Comprehensive Support: Revel in assured operational success with our extensive lifetime technical support, all-encompassing maintenance packages, and experiential training services, designed for seamless and efficient operation.