1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is an exceptional and cutting-edge machine, meticulously engineered for the rigorous demands of digging and screening sand and gravel, with a focused aim on iron ore extraction. This advanced device integrates a state-of-the-art system with a chain bucket and a precision screening mechanism, allowing it to efficiently extract sand and gravel from diverse aquatic environments such as rivers and lakes. A highlight of this dredger is its remarkable ability to separate iron ore from other substances using a pioneering screening system. Utilizing the dynamic rotational action of the chain bucket, the dredger expertly excavates from the waterbed, performing a preliminary screening to isolate iron ore from impurities. Designed with peak efficiency, enduring robustness, and remarkable adaptability, the Chain Bucket Iron Powder Dredger excels in a range of environmental and geological conditions. The core screening system employs specialized technical processes, leveraging the magnetic differences of iron ore to optimize extraction performance. These processes include sophisticated techniques such as strong and weak magnetic iron ore dressing process flows, ensuring superior separation of iron ore. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully employed, accommodating various iron ore grades from low to high. Consequently, the Chain Bucket Iron Powder Dredger epitomizes efficiency and expertise in iron ore extraction, expertly equipped to fulfill the complex requirements of the modern steel industry through its meticulously crafted mineral processing flow and technological advancements.
2. Features
- Advanced Control System: Equipped with a state-of-the-art PLC control system, this dredger offers seamless and highly efficient one-man operation, setting a new benchmark in technological innovation. This advanced system ensures precision and ease of use, providing an unparalleled operational experience.
- Efficient Cutter/Wheel Drive: This dredger boasts a cutting-edge, high-performance cutter/wheel drive system, designed to deliver optimal operation and unmatched efficiency. It empowers your dredging process with superior capabilities, ensuring smooth and effective material extraction.
- Reliable Hydraulic System: Featuring a robust and dependable hydraulic system, this dredger guarantees smooth and uninterrupted operation across various conditions, ensuring reliability and performance at all times.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system that enhances engine efficiency and boosts performance, providing a reliable cooling solution for sustained operations.
- Pre-Delivery Testing: Meticulously assembled and subjected to rigorous quality testing, this dredger ensures top-notch performance and reliability before delivery, upholding the highest standards in product excellence.
- Quick Assembly: Engineered for easy and rapid assembly, whether afloat or onshore, this design minimizes downtime and maximizes productivity, facilitating swift deployment and operational efficiency.
- Standard Design: Adhering to standard design principles, this dredger ensures eligibility for the Coastal Waters Certificate and compliance with maritime regulations, providing peace of mind and operational legitimacy.
- Spare Parts Availability: With readily available standard spare parts from stock, this dredger facilitates easy and efficient maintenance, ensuring smooth operations and minimizing potential downtime.
- Optional Equipment: Offers a diverse range of optional equipment options to meet specific operational needs and enhance versatility, allowing customization and adaptability to unique dredging challenges.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This dredger is meticulously crafted for the following scenarios, ensuring unparalleled performance and efficiency:
- Coastal and Inland River Dredging: Expertly engineered to operate with precision and excellence in both coastal regions and intricate inland river systems.
- Sediment Excavation: Efficiently tackles cohesive sediment, meeting and exceeding the stringent standards of MWR's class III requirements seamlessly.
- Mud and Sand Transport: Designed to masterfully transport mud and sand over extensive distances with unparalleled ease and smoothness.
- Flexible Use: Its adaptable and innovative design empowers unmatched functionality across a multitude of environmental conditions, adeptly catering to diverse dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously engineered to efficiently house the engine room, ensuring seamless operations and peak performance. It is the heart of the dredger, driving unparalleled capabilities.
- Side Pontoons: Ingeniously designed and crafted for versatility, the two side pontoons are securely connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly, ensuring ease of mobility and installation.
- Construction: Expertly crafted with precision, each part features robust welded steel construction, guaranteeing unmatched durability and strength. The hull is constructed using premium CCSB-grade shipbuilding steel plate, a testament to its superior quality and resilience against the harshest conditions.
6. After-Sales Service
- Lifetime Technical Support: Your Dependable Partner for Uninterrupted Success Our dedicated technical support team offers unwavering, continuous assistance, guaranteeing seamless operations and enhancing long-term dependability.
- Maintenance Service: Ensuring Optimal Performance and Extended Equipment Lifespan We conduct routine inspections and comprehensive maintenance to assure peak performance and prolong the lifespan of your critical equipment.
- Accessory Replacement: Superior Quality Components for Uninterrupted Performance We supply premium replacement components whenever necessary, preserving the integrity and operational efficiency of your equipment.
- Technical Assistance: Specialized Solutions for Every Query Access expert guidance for all your technical queries and concerns, ensuring you are well-equipped to conquer any obstacles with confidence.
- Training: Customized Educational Programs for Skillful Proficiency Our bespoke training sessions are designed to equip your team with the expertise to proficiently operate and maintain the dredger, instilling confidence and capability.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence that epitomizes our unwavering commitment to the pinnacle of quality and safety standards.
- BV: Bureau Veritas - Globally acknowledged, this certification highlights our steadfast compliance with premier international standards.
- ISO9001: International Quality Management Standard - Our enduring promise to uphold superior quality management practices is unwavering.
- ZC: (Additional Certification) - A further testament to our all-encompassing adherence and comprehensive compliance with stringent industry benchmarks.
- DNV: DNV GL - A prestigious accreditation that mirrors our profound dedication to both safety and the highest quality standards in the industry.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted with CCS marine steel, ensuring unmatched durability and performance, thanks to our integration of cutting-edge technology.
- Reliable Performance: Experience superior performance with our state-of-the-art drive system and dependable electrical components, designed for optimal efficiency and longevity.
- Customization: We offer unparalleled flexibility with the ability to customize the dredger to meet your exact needs and adapt to diverse working environments.
- Fast Delivery: Benefit from our swift delivery service, with standard designs ready to be dispatched within a mere 10-15 days.
- Comprehensive Support: Enjoy peace of mind with our lifetime technical support, comprehensive maintenance solutions, and hands-on training services to ensure seamless operation.
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