Unleash the power of ultimate efficiency with the Chain Bucket Iron Power Dredger 120m³, masterfully crafted at T Heng Peng Shipyard. This state-of-the-art machinery ensures unparalleled performance in iron extraction, setting new standards in the industry.
1. Introduction
The Chain Bucket Iron Powder Dredger is a symbol of cutting-edge innovation and finesse in the field of sediment excavation and processing, particularly for iron ore extraction. This remarkable piece of engineering is expertly designed to undertake the complex tasks of excavating and screening sand, gravel, and iron ore from aquatic environments such as rivers and lakes with unparalleled precision.
At the core of this state-of-the-art machinery is an integrated system that harmonizes a chain bucket with a precision screening mechanism. This groundbreaking design empowers the dredger to effortlessly retrieve material from the waterbed, ensuring the effective separation of iron ore from other substances. The chain bucket, equipped with a sophisticated rotational mechanism, skillfully excavates and performs an initial sorting of materials straight from the underwater sediment.
What distinguishes this dredger is its remarkable capability to identify and separate iron ore from other materials. Utilizing its revolutionary screening technology, the dredger employs specialized technical processes that exploit the magnetic differences characteristic of iron ore. This maximizes extraction efficiency, guaranteeing that even the finest particles of iron ore are captured and isolated from undesirable impurities.
Crafted with a focus on exceptional efficiency, long-lasting durability, and impressive adaptability, the Chain Bucket Iron Powder Dredger is engineered to excel in diverse environmental and geological conditions. The integral screening system encompasses both strong and weak magnetic iron ore dressing process flows, ensuring the effective separation of iron ore regardless of its grade.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting an impressive capacity of 120m³/h, this formidable equipment is designed to handle substantial volumes of material effortlessly under standard operational conditions. It is perfectly tailored to meet the rigorous demands of large-scale projects, ensuring seamless operations and exceptional productivity.
- High Iron Selection Rate: Achieving a remarkable iron selection rate of 95%, this innovative technology excels at effectively isolating iron from the excavated material. This high level of precision significantly enhances operational efficiency and optimizes resource utilization, making it an indispensable asset for any mining operation.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: With dredging depths ranging from 3 to 5 meters, this versatile equipment is adept at navigating a variety of operational environments, from shallow waters to moderately deep depths. Its adaptability makes it an ideal choice for diverse dredging projects.
- Remote Discharge: Capable of discharging material to distances as far as 180 meters, this feature facilitates the efficient transportation of processed material to designated sites, substantially reducing manual handling costs and minimizing the need for secondary processing.
III. Advanced Power System
- Powerful Engine: Equipped with a robust 100KW main engine, this powerhouse delivers unwavering power support, ensuring stable operation across a multitude of challenging conditions. Its robust performance guarantees reliability and efficiency in all operational scenarios.
- Electric Control: The user-friendly electric control system is designed for ease of operation, featuring rapid responsiveness and low maintenance requirements. This system guarantees optimal efficiency and ensures seamless operation with minimal downtime.
IV. Durable Materials and Structural Design
- High-Quality Materials: Crafted from premium iron, both the main body and vital components boast exceptional wear and corrosion resistance. This superior material choice significantly extends the equipment's lifespan, ensuring long-term durability and consistent performance.
- Optimized Structure: Featuring an ingeniously designed chain bucket, this equipment excels at both crushing and screening materials with remarkable efficiency during the excavation process. Its advanced design minimizes energy consumption and reduces wear, making it a sustainable and cost-effective solution for heavy-duty operations.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: Our state-of-the-art equipment is perfect for consistent and effective dredging and desilting operations in rivers, effortlessly removing silt, sediments, and debris from the riverbed. This crucial task enhances navigation routes and bolsters the river's flood discharge capabilities, ensuring safer and more efficient waterways.
- Ecological Restoration: By implementing our dredging solutions, the ecological balance of river environments can be significantly enhanced. It fosters the survival and growth of aquatic life, while simultaneously restoring the river's natural aesthetics and landscape to its pristine glory.
II. Port and Waterway Maintenance
- Port Waterway Clearing: To ensure the uninterrupted flow of maritime traffic, our equipment excels in clearing obstructions such as mud, stones, and debris from port waterways. This ensures smooth navigation and guarantees the safe, efficient entry and exit of ships, keeping ports operational and bustling.
- Berth Maintenance: Around berths, our advanced machinery is adept at excavating and organizing mud and sediments. This process maintains a smooth and stable surface, ensuring that berths stay in optimal condition for docking activities.
III. Reservoir and Lake Management
- Reservoir Desilting: For reservoirs, our equipment offers unparalleled desilting capabilities, systematically removing silt and sediments from the reservoir bed. This enhances water storage efficiency and boosts flood control capabilities, ensuring reservoirs meet their vital functions effectively.
- Lake Management: Within lake management sectors, our equipment proves invaluable in excavating pollutants and sediments from the lake bottom. This crucial action improves water quality and supports a healthier ecological environment, enhancing the overall aquatic ecosystem.
IV. Iron Ore Mining
- Iron Ore Mining: In iron ore mining operations, our cutting-edge equipment is pivotal for excavating valuable iron ore and minerals. It elevates mining efficiency and optimizes resource utilization with its efficient screening and crushing capabilities, making it an indispensable tool for mining success.
- Tailings Processing: During iron ore extraction, our equipment excels in the crushing and screening of tailings. It plays a vital role in recovering valuable components, thereby reducing waste and maximizing resource recovery—a testament to its superior efficiency and ecological benefits.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction projects, our equipment is the ideal choice for foundational excavation, providing a robust and reliable basis for the construction of buildings. It supports projects in achieving structural integrity from the ground up.
- Environmental Protection and Governance: Our versatile equipment is a champion in the realm of environmental protection and governance. It treats pollutants in rivers, lakes, and reservoirs, thereby significantly enhancing water quality and the surrounding ecological environment, ensuring a sustainable future.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is ingeniously designed to house the engine room. It ensures streamlined operations and delivers exceptional performance under all conditions.
- Side Pontoons: Ingeniously engineered, the two side pontoons are fastened to the main pontoon with top-quality bolts. This ensures effortless transport and smooth assembly, setting a standard for efficiency.
- Construction: Crafted with meticulous precision, every part features a robust welded steel construction for unmatched durability and strength. The hull employs premium CCSB-grade shipbuilding steel plate, exemplifying its superior quality and unwavering reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success and Innovation Experience unwavering and enduring support from our dedicated technical team, ensuring that your operations remain not only seamless and efficient but also at the forefront of innovation. This steadfast commitment fosters long-term reliability and grants you peace of mind, knowing you are always supported.
- Maintenance Service: Guaranteeing Peak Performance and Prolonged Longevity Our expert team conducts thorough inspections and comprehensive maintenance to secure superior performance, effectively extending the lifespan of your invaluable equipment. This meticulous approach ensures your operations run smoothly and efficiently.
- Accessory Replacement: Premium Quality Components for Uninterrupted Functionality We provide top-notch replacements for original components whenever required, maintaining your equipment's performance and integrity at its absolute best, ensuring smooth and uninterrupted operations.
- Technical Assistance: Expert Solutions for Every Technical Challenge and Inquiry Receive expert solutions to all your technical inquiries and challenges, equipping you with the knowledge and support necessary to confidently tackle and overcome any obstacle you may encounter.
- Training: Customized Educational Programs for Enhanced Mastery and Proficiency Benefit from our tailored training services designed to empower your team, enhancing their ability to efficiently operate and maintain the dredger. Our programs instill confidence and excellence, turning your team into masters of their craft.
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