1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger epitomizes cutting-edge innovation, crafted for the rigorous challenge of excavating and sifting through sand and gravel with unparalleled precision, especially targeting iron ore extraction. This sophisticated machinery is equipped with a seamless integration of a chain bucket and an advanced screening mechanism, making it highly proficient in retrieving sand and gravel from a variety of aquatic environments, including rivers and lakes. A hallmark of this device is its remarkable capability to expertly separate iron ore from other materials using its pioneering screening system. Driven by the rotational excellence of the chain bucket, the dredger efficiently delves into the waterbed, conducting a primary sieve to distinguish valuable iron ore from impurities. Engineered to deliver peak performance, robust resilience, and outstanding adaptability, the Chain Bucket Iron Powder Dredger is built to excel across diverse environmental and geological landscapes. At its core, the screening apparatus utilizes specialized technical methodologies that exploit the magnetic characteristics of iron ore, optimizing extraction effectiveness. This encompasses a suite of sophisticated techniques, including strong and weak magnetic iron ore processing methods, which ensure the precise separation of iron ore. Advanced procedures like roasting magnetic separation, flotation, and high-intensity magnetic separation are skillfully employed, addressing a wide array of iron ore quality, from low-grade to high-grade. Consequently, the Chain Bucket Iron Powder Dredger stands as a model of efficiency and expert craftsmanship in iron ore extraction, adeptly prepared to fulfill the complex demands of the contemporary steel industry with its meticulously honed mineral processing flows and technological advancements.
2. Features
- Advanced Control System: Operated by a state-of-the-art PLC control system, this dredger allows for seamless and highly efficient one-man operation, setting the standard for technological advancement.
- Efficient Cutter/Wheel Drive: Outfitted with a cutting-edge, high-performance cutter/wheel drive system, ensuring optimal operation and superior efficiency.
- Reliable Hydraulic System: Utilizes a robust and dependable hydraulic system, providing smooth and uninterrupted operation under various conditions.
- Fresh Water Cooling: Incorporates a sophisticated fresh water cooling system to enhance engine efficiency and performance.
- Pre-Delivery Testing: Meticulously assembled and subjected to rigorous quality testing before delivery, ensuring top-notch performance and reliability.
- Quick Assembly: Engineered for easy and rapid assembly, whether afloat or onshore, to minimize downtime and maximize productivity.
- Standard Design: Conforms to standard design principles, ensuring eligibility for the Coastal Waters Certificate and compliance with maritime regulations.
- Spare Parts Availability: Features readily available standard spare parts from stock, facilitating easy and efficient maintenance to keep operations running smoothly.
- Optional Equipment: Provides a range of optional equipment options to cater to specific operational needs and enhance versatility.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
The design and construction of this dredger are tailored to excel in various demanding environments:
- Coastal and Inland River Dredging: This advanced dredger is masterfully crafted to operate seamlessly in both coastal territories and intricate inland river networks.
- Sediment Excavation: With peak efficiency, it confronts and manages cohesive sediment, complying with the stringent standards of the MWR's class III specifications.
- Mud and Sand Transport: Strategically engineered, it is adept at transporting mud and sand over long distances, ensuring smooth and efficient conveyance.
- Flexible Use: Its innovative and versatile design ensures adaptability, functioning optimally across a wide array of environmental conditions to meet diverse dredging demands.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is meticulously crafted to accommodate the engine room, ensuring seamless and efficient operations for peak performance, reliability, and durability.
- Side Pontoons: Ingeniously engineered, the two side pontoons are seamlessly attached to the main pontoon using bolts, facilitating effortless transport and efficient, streamlined assembly.
- Construction: Masterfully constructed, all elements boast a robust welded steel design, ensuring unparalleled durability and resilience. The hull showcases superior craftsmanship, utilizing top-tier CCSB-grade shipbuilding steel plate, reflecting its exceptional quality and reliability.
6. After-Sales Service
- Lifetime Technical Support: Your Unwavering Partner for Enduring Triumph Our unwavering support from a dedicated technical team guarantees seamless and efficient operation of your processes, fostering a foundation of long-term reliability and trust.
- Maintenance Service: Securing Optimal Performance and Extended Equipment Lifespan We conduct meticulous inspections and thorough maintenance, ensuring your equipment operates at peak performance, ultimately extending its valuable lifespan.
- Accessory Replacement: Superior Quality Components for Uninterrupted Operation Access to premium replacement parts for original components ensures your equipment's integrity and efficiency, keeping operations smooth and trouble-free.
- Technical Assistance: Expertly Crafted Solutions for Every Technical Query Gain access to expert insights and solutions for all your technical inquiries, empowering you with the essential knowledge and support to overcome any challenge encountered.
- Training: Customized Educational Experiences for Mastery and Expertise Our bespoke training programs are designed to equip your team with the expertise needed to confidently operate and maintain the dredger, ensuring mastery and skillful proficiency.
7. Certifications
- CCS: China Classification Society - This prestigious certification signifies our unwavering commitment to unparalleled quality and safety, setting a benchmark for industry excellence.
- BV: Bureau Veritas - Revered on the global stage, this esteemed certification highlights our steadfast compliance with the highest international standards, ensuring top-tier performance.
- ISO9001: International Quality Management Standard - We proudly uphold our promise to superior quality management practices, continually striving for excellence in all operations.
- ZC: (Additional Certification) - This additional accolade serves as a further testament to our extensive adherence to industry benchmarks, reinforcing our comprehensive compliance.
- DNV: DNV GL - An eminent accreditation that mirrors our relentless dedication to achieving the pinnacle of safety and maintaining stringent quality standards across all our endeavors.
8. Why Choose HengPeng
- High Quality: Experience the pinnacle of craftsmanship with our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger, designed to stand the test of time and challenges of sludge management. Our iron dredger is meticulously crafted with CCS marine steel, ensuring unmatched durability and performance, thanks to our integration of cutting-edge technology. This sophisticated engineering ensures a robust and efficient operation in the most demanding conditions.
- Reliable Performance: Trust in the superior capabilities of our dredger, equipped with a state-of-the-art drive system and dependable electrical components that guarantee optimal efficiency and long-lasting performance. Experience superior performance with our state-of-the-art drive system and dependable electrical components, designed for optimal efficiency and longevity. Our relentless focus on engineering excellence means you benefit from a product that operates flawlessly, year after year.
- Customization: Tailor your dredging solution with our bespoke customization options, ensuring that your dredger is perfectly suited to your unique requirements and diverse operating environments. We offer unparalleled flexibility with the ability to customize the dredger to meet your exact needs and adapt to diverse working environments. This adaptability ensures that our dredgers can handle any project with precision and ease.
- Fast Delivery: Take advantage of our rapid delivery service, ensuring that your standard design dredger is ready for action within just 10-15 days, minimizing downtime and maximizing productivity. Benefit from our swift delivery service, with standard designs ready to be dispatched within a mere 10-15 days. Our efficient logistics guarantee that you receive your equipment exactly when you need it.
- Comprehensive Support: Rest assured with our all-encompassing support services, designed to provide you with lifetime technical assistance, comprehensive maintenance strategies, and hands-on training for smooth and successful operations. Enjoy peace of mind with our lifetime technical support, comprehensive maintenance solutions, and hands-on training services to ensure seamless operation. Our commitment to your success is unwavering, providing you with the resources you need to excel.
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