Introducing the cutting-edge Chain Bucket Iron Power Dredger 120m³, proudly crafted at the esteemed Heng Peng Shipyard. This marvel of modern engineering is designed to tackle the most challenging sludge mining projects with unparalleled efficiency and precision. Harnessing the innovative Austrilia Technology51, this state-of-the-art dredger is your ultimate solution for superior performance in demanding conditions.
1. Introduction
The Chain Bucket Iron Powder Dredger represents the pinnacle of innovation and precision in the field of sediment excavation and iron ore processing. This sophisticated apparatus is meticulously engineered to masterfully undertake the complex task of excavating and screening sand, gravel, and iron ore from aquatic environments such as rivers and lakes, ensuring unparalleled performance in the extraction of valuable minerals.
At the core of this state-of-the-art machinery lies an integrated system that seamlessly merges a high-efficiency chain bucket with an advanced precision screening mechanism. This cutting-edge design empowers the dredger to efficiently retrieve material from the waterbed, ensuring a definitive separation of iron ore from other materials. The chain bucket, equipped with an innovative rotational mechanism, skillfully excavates and initially sorts materials directly from the underwater sediment, setting new standards in underwater material retrieval.
What truly distinguishes this dredger is its extraordinary capability to identify and separate iron ore from other materials. Thanks to its pioneering screening technology, the dredger employs specialized processes that leverage the magnetic differences intrinsic to iron ore. This groundbreaking approach maximizes extraction efficiency, ensuring that even the finest particles of iron ore are meticulously captured and isolated from unwanted impurities, achieving optimal resource recovery.
Crafted with a focus on superior efficiency, lasting durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is engineered to excel in a diverse range of environmental and geological settings. The core screening system integrates both strong and weak magnetic iron ore dressing process flows, ensuring the effective separation of iron ore regardless of its grade. This advanced design guarantees that the dredger consistently delivers high-quality performance in varied operational conditions.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Boasting an impressive capacity of 120m³/h, this formidable dredger effortlessly handles a vast volume of material with unwavering precision. Whether tackling the demands of expansive mining operations or engaging in high-intensity dredging tasks, this equipment stands as a beacon of efficiency, meeting and exceeding the rigorous demands of large-scale projects.
- High Iron Selection Rate: Achieving an extraordinary iron selection rate of 95%, this innovative dredger ensures meticulous and effective separation of valuable iron materials from the excavated mix. This remarkable capability not only augments operational efficiency but also significantly boosts resource utilization, streamlining processes and maximizing output with precision.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: Expertly engineered for versatility, this dredger operates seamlessly across a dredging depth range of 3-5m. Its adaptable nature makes it ideal for a wide spectrum of environments, from the tranquility of shallow waters to the moderate depths, ensuring unparalleled operational flexibility and effectiveness.
- Remote Discharge: Equipped with a remarkable discharge range of up to 180m, this dredger transforms the logistics of material handling. By seamlessly transporting screened material to designated locations, it minimizes manual labor costs and eliminates the need for secondary processing, thus optimizing overall project efficiency and cost-effectiveness.
III. Advanced Power System
- Powerful Engine: At its core lies a robust 100KW engine, which delivers unwavering power and stability across diverse operating conditions. This powerful engine ensures that the dredger operates with impeccable reliability and efficiency, making it a cornerstone of powerful dredging operations.
- Electric Control: Designed for simplicity and efficiency, the intuitive electric control system offers unparalleled ease of operation. With its rapid response and straightforward maintenance, it empowers operators to achieve optimal performance with minimal effort, ensuring smooth and uninterrupted operations.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed with the finest iron, known for its exceptional wear and corrosion resistance, this dredger promises unmatched durability and longevity. Its superior materials translate into an extended lifespan, ensuring reliable and enduring performance in even the most challenging environments.
- Optimized Structure: The ingenious chain bucket design revolutionizes the excavation process by enhancing the crushing and screening of materials. This optimization not only amplifies efficiency but also significantly reduces energy consumption and wear, ensuring that the dredger operates at peak performance with minimal resource expenditure.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This state-of-the-art equipment is perfect for routine dredging and desilting of rivers, efficiently removing silt, sediments, and debris from the riverbed. These efforts significantly enhance navigation capabilities and boost the river's flood discharge performance, ensuring safer and more reliable waterways.
- Ecological Restoration: By employing this cutting-edge dredging solution, the ecological health of rivers can be greatly enhanced. It facilitates the thriving of aquatic life and aids in the restoration of the river's natural shape and scenic landscape, thereby promoting a sustainable natural environment.
II. Port and Waterway Maintenance
- Port Waterway Clearing: This advanced equipment excels in removing mud, stones, and debris from ports and waterways, ensuring seamless navigation and safeguarding the secure entry and exit of ships, thereby maintaining vibrant trade and maritime activities.
- Berth Maintenance: Around berths, this equipment ensures a smooth operational surface by skillfully excavating and organizing the muddy sediments, thereby offering a stable and even foundation for various maritime operations.
III. Reservoir and Lake Management
- Reservoir Desilting: This versatile equipment is ideal for the regular desilting of reservoirs, effectively removing bottom silt and sediments to enhance water storage capacity and bolster flood mitigation efforts, ensuring a robust and reliable water management system.
- Lake Management: In lake management, this equipment shines by efficiently excavating and eliminating pollutants and sediments from the lake floor. This process significantly improves water quality and revitalizes the ecological environment, promoting a healthy aquatic habitat.
IV. Iron Ore Mining
- Iron Ore Mining: This equipment is a game-changer in iron ore mining, adeptly excavating iron ore and minerals to enhance mining efficiency. Its superior screening and crushing functions optimize resource usage, driving operational excellence in mining endeavors.
- Tailings Processing: In iron ore mining, this equipment plays a crucial role in tailings processing, effectively crushing and screening tailings to reclaim valuable components and minimize resource wastage, fostering an eco-friendly mining approach.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction projects, this robust equipment is perfect for excavating building foundations, ensuring a strong and reliable base for erecting durable and resilient structures, setting the stage for architectural success.
- Environmental Protection and Governance: In the realm of environmental protection and governance, this equipment excels in treating pollutants in rivers, lakes, and reservoirs, significantly enhancing water quality and promoting a thriving ecological environment, supporting sustainable development goals.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following expertly designed components:
- Main Pontoon: This central powerhouse is a masterclass in engineering, meticulously designed to house the engine room with efficiency, ensuring seamless operations and delivering peak performance consistently.
- Side Pontoons: Ingeniously conceived, the two side pontoons are securely connected to the main pontoon using high-grade bolts. This allows for effortless transport and streamlined assembly, showcasing a model of engineering excellence and efficiency.
- Construction: Expertly crafted with precision, all structural parts boast a robust welded steel construction. This guarantees unparalleled durability and strength. The hull employs premium CCSB-grade shipbuilding steel plate, underscoring its superior quality and unwavering reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Benefit from the unwavering dedication of our expert technical team, ensuring your operations are consistently seamless and efficient. This steadfast support fosters long-term reliability and grants you peace of mind.
- Maintenance Service: Ensuring Peak Performance and Longevity Our skilled team performs thorough inspections and comprehensive maintenance, guaranteeing that your equipment achieves optimal performance, significantly extending its valuable lifespan.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We offer premium-grade replacements for original components whenever necessary, ensuring your equipment maintains maximum performance and structural integrity.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions for all your technical questions and challenges, ensuring you have the knowledge and support needed to confidently tackle any obstacle.
- Training: Tailored Educational Programs for Mastery and Proficiency Leverage our customized training services, designed to empower your team by enhancing their skills in operating and maintaining the dredger, instilling both confidence and excellence.
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