1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger is a pinnacle of modern engineering, meticulously crafted for the challenging task of excavating and sorting sand and gravel, with a specialized focus on iron ore retrieval. This cutting-edge apparatus features a seamlessly integrated system combining a chain bucket with an advanced screening mechanism, allowing for unparalleled efficiency in harvesting materials from a variety of aquatic environments, including rivers and lakes. Its hallmark capability lies in its precision screening system, which excels at isolating iron ore from other substances. Utilizing the rotational power of the chain bucket, the dredger adeptly excavates the riverbed, executing an initial separation process to distinguish iron ore from unwanted materials. Emphasizing maximum efficiency, exceptional durability, and remarkable versatility, the Chain Bucket Iron Powder Dredger is specifically designed to operate across a wide array of environmental and geological conditions. Central to its operation is a sophisticated screening system, implementing specialized technical methodologies that capitalize on the magnetic properties of iron ore to optimize extraction effectiveness. These methodologies include a comprehensive array of advanced processes, such as the strong and weak magnetic iron ore dressing flow, ensuring adept separation of iron ore. Techniques like roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly employed, addressing varying iron ore grades, from low to high. Consequently, the Chain Bucket Iron Powder Dredger represents the epitome of efficiency and expertise in iron ore extraction, expertly equipped to satisfy the diverse requirements of the contemporary steel industry through its precisely honed mineral processing flow and cutting-edge technological advancements.
2. Features
- Advanced Control System: Powered by a cutting-edge PLC control system, this innovative dredger enables seamless, highly efficient one-man operation, representing the pinnacle of technological superiority.
- Efficient Cutter/Wheel Drive: Equipped with a state-of-the-art, high-performance cutter/wheel drive system, it ensures peak functionality and unmatched efficiency every time.
- Reliable Hydraulic System: Employs a strong and reliable hydraulic system, delivering smooth, uninterrupted operation regardless of the conditions.
- Fresh Water Cooling: Features an advanced fresh water cooling system, optimizing engine performance and elevating efficiency to new heights.
- Pre-Delivery Testing: Assembled with meticulous attention to detail and subjected to comprehensive quality testing before delivery, guaranteeing outstanding performance and reliability.
- Quick Assembly: Designed for swift and straightforward assembly, both afloat or onshore, reducing downtime and enhancing operational productivity.
- Standard Design: Adheres to standard design principles, qualifying for the Coastal Waters Certificate and ensuring full compliance with maritime regulations.
- Spare Parts Availability: Offers a wide availability of standard spare parts from stock, ensuring easy and efficient maintenance to maintain smooth operations.
- Optional Equipment: Available with a variety of optional equipment choices to meet specific operational needs and expand versatility.
3. Specification
Main Parameter Information:
- Capacity:120m³/h - Unleash the powerful performance with an impressive capacity of 120 cubic meters per hour, designed to maximize efficiency in salt management.
- Dredging Depth:3-5m - Achieve optimal results with a dredging depth ranging from 3 to 5 meters, perfect for versatile operations.
- Discharge Distance:180m - Ensure extended reach for material handling with a substantial discharge distance of 180 meters.
- Main Engine:100KW Cummin-s - Experience robust power and reliability with a 100 KW Cummin-s engine at the heart of your operations.
- Operation System:Electric control - Seamlessly manage and operate with our state-of-the-art electric control system, designed for precision and ease.
- Selection Materials:Iron
- Iron - Crafted with premium iron, ensuring durability and longevity for demanding applications.Selection Rate:95% - Achieve outstanding efficiency with a remarkable selection rate of 95%, enhancing operational productivity.
4. Application Scenarios
This state-of-the-art China Heavy-Duty 120m3/T Chain Bucket Iron Dredger is meticulously crafted to excel in diverse scenarios, ensuring optimal performance and efficiency.
- Coastal and Inland River Dredging: Expertly engineered for outstanding performance in both coastal regions and inland river systems, this dredger is your reliable partner in maintaining navigability and preventing flooding.
- Sediment Excavation: With unmatched precision, it efficiently tackles cohesive sediment, adhering to the rigorous standards set by MWR's class III requirements, ensuring top-tier excavation processes.
- Mud and Sand Transport: Designed with cutting-edge technology, it skillfully transports mud and sand over extensive distances, ensuring seamless and uninterrupted operations.
- Flexible Use: Its highly adaptable design empowers it to function proficiently in a multitude of environmental conditions, catering to various dredging needs with unparalleled flexibility.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is ingeniously crafted to efficiently house the engine room, ensuring seamless operations and peak performance at all times.
- Side Pontoons: Ingeniously designed for excellence, the two side pontoons seamlessly connect to the main pontoon with bolts, providing effortless transport and streamlined assembly, emphasizing convenience.
- Construction: Expertly crafted to perfection, all parts showcase a robust welded steel construction, ensuring unparalleled durability and strength. The hull is constructed from premium CCSB-grade shipbuilding steel plate, a true testament to its superior quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Benefit from our unwavering, continuous support, provided by a dedicated technical team committed to ensuring your operations remain smooth and efficient. Experience the peace of mind that comes with long-term reliability and seamless functionality.
- Maintenance Service: Ensuring Peak Performance and Longevity Our regular inspections and comprehensive maintenance service are meticulously designed to guarantee optimal performance and significantly extend the lifecycle of your invaluable equipment. Trust in our precision to keep your operations at their best.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We offer uncompromising, high-quality replacements for original components whenever required, ensuring that your equipment retains its integrity and peak efficiency. Enjoy uninterrupted performance with our superior parts.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access expert guidance for all your technical questions and challenges. Our solutions provide the knowledge and support needed to address any situation with confidence and ease.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our bespoke training services, meticulously crafted to provide the skills necessary for efficient operation and maintenance of the dredger. Build confidence and competence with our tailored educational programs.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to quality and safety, ensuring that our products meet the highest standards.
- BV: Bureau Veritas - Recognized globally, this prestigious certification underscores our dedication to upholding international standards, showcasing our reliability and excellence.
- ISO9001: International Quality Management Standard - Our pledge to maintaining superior quality management practices, ensuring that every aspect of our production is optimized for excellence.
- ZC: (Additional Certification) - Further testament to our comprehensive compliance with industry benchmarks, demonstrating our commitment to exceeding industry expectations.
- DNV: DNV GL - A distinguished accreditation that reflects our steadfast dedication to safety and rigorous quality standards, reinforcing our position as industry leaders.
8. Why Choose HengPeng
- High Quality: Our iron dredger, forged with the finest CCS marine steel, stands as a testament to exceptional durability and unmatched performance. This robust construction is complemented by the integration of cutting-edge technology, ensuring your operations are seamless and efficient.
- Reliable Performance: Embrace the future of dredging with our innovative drive system and reliable electrical components. These state-of-the-art features are meticulously engineered to deliver optimal efficiency, ensuring your dredger operates with unparalleled longevity and effectiveness.
- Customization: Experience the pinnacle of versatility with our dredger, which can be tailored precisely to your specifications. This adaptability ensures the equipment excels in diverse working environments and meets your unique project demands with precision.
- Fast Delivery: Take advantage of our rapid delivery service, where standard designs are prepared for dispatch in an impressive 10-15 day window. This swift turnaround means your projects can commence without delay, maximizing productivity.
- Comprehensive Support: With HengPeng, you receive more than just a product; you gain a partner committed to your success. Enjoy lifetime technical support, thorough maintenance solutions, and practical training services that ensure your operations run smoothly and efficiently.
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