1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of modern, high-performance machinery, meticulously engineered for the arduous task of sand and gravel excavation, with particular specialization in iron ore extraction. This cutting-edge marvel incorporates a seamless integration of a chain bucket and a sophisticated screening mechanism, making it exceptionally efficient in collecting sand and gravel from diverse aquatic environments including rivers and lakes. Its hallmark lies in its unparalleled capability to meticulously extract iron ore from other materials using its state-of-the-art screening technology. Operating on the sophisticated principle of utilizing the rotational proficiency of the chain bucket, this dredger expertly excavates the water bed, conducting an initial screening to precisely separate iron ore from impurities. Designed with an emphasis on peak efficiency, unparalleled durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger is crafted to excel in varied environmental and geological landscapes. At its core is an innovative screening system deploying specialized technical processes that capitalize on the magnetic variances of iron ore to optimize extraction effectiveness. These processes include a suite of advanced techniques such as strong and weak magnetic iron ore dressing process flows, ensuring effective separation of iron ore. Proficiently employing methods like roasting magnetic separation, flotation, and high-intensity magnetic separation, it caters to a wide range of iron ore grades, from low to high. Consequently, the Chain Bucket Iron Powder Dredger stands out as a beacon of efficiency and expertise in iron ore extraction, perfectly equipped to fulfill the diverse requirements of the contemporary steel industry with its meticulously crafted mineral processing flow and groundbreaking technological advancements.
2. Features
- Advanced Control System: Experience the pinnacle of modern marine operations with our China Heavy-Duty 120m3/T Chain Bucket Iron Dredger. Equipped with a state-of-the-art PLC control system, this dredger ensures seamless, exceptionally efficient single-person operation, redefining technological prowess in its class.
- Efficient Cutter/Wheel Drive: Our dredger is enhanced with a cutting-edge, high-performance cutter/wheel drive system, guaranteeing optimal functionality and unmatched operational efficiency, making it a powerhouse in marine equipment.
- Reliable Hydraulic System: Designed with a robust and highly dependable hydraulic system, this dredger ensures smooth, uninterrupted operations, adapting effortlessly to a wide range of conditions.
- Fresh Water Cooling: Optimizing engine performance and efficiency, our sophisticated fresh water cooling system is meticulously integrated into the dredger's design, ensuring consistent and superior output.
- Pre-Delivery Testing: Our commitment to excellence is evident as each dredger is meticulously assembled and subjected to comprehensive, rigorous quality testing before delivery, guaranteeing unmatched performance and reliability.
- Quick Assembly: Time is of the essence, and our dredger is engineered for swift and effortless assembly, whether afloat or onshore, significantly reducing downtime while maximizing productivity.
- Standard Design: Crafted in adherence to standard design principles, our dredger is fully compliant with maritime regulations and eligible for the Coastal Waters Certificate, ensuring peace of mind and operational approval.
- Spare Parts Availability: To ensure seamless maintenance and continuous operations, our dredger features readily available, standard spare parts, facilitating efficient upkeep directly from stock.
- Optional Equipment: Our dredger offers a bespoke range of optional equipment options, allowing you to customize according to specific operational needs, ensuring enhanced versatility and tailored performance.
3. Specification
Main Parameter Information:
- Capacity:120m³/h
- Dredging Depth:3-5m
- Discharge Distance:180m
- Main Engine:100KW
- Operation System:Electric control
- Selection Materials:Iron
- IronSelection Rate:95%
4. Application Scenarios
This remarkable dredger is meticulously crafted to excel in a diverse range of scenarios:
- Coastal and Inland River Dredging: Expertly engineered to deliver outstanding performance in both coastal regions and inland river systems.
- Sediment Excavation: Efficiently tackles cohesive sediment, ensuring compliance with the rigorous standards of MWR's class III requirements.
- Mud and Sand Transport: Designed to skillfully and smoothly transport mud and sand across extensive distances with remarkable ease.
- Flexible Use: Its adaptable design empowers exceptional functionality in a multitude of environmental conditions, expertly catering to various dredging needs.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, ensuring seamless operations and peak performance. It is the heart of the vessel, designed for optimal functionality and reliability.
- Side Pontoons: Ingeniously designed, the two side pontoons are connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly. This innovative design ensures both versatility and convenience, providing exceptional adaptability.
- Construction: Expertly crafted, all parts feature a robust welded steel construction, guaranteeing unmatched durability and strength. The hull uses premium CCSB-grade shipbuilding steel plate, a testament to its superior quality. This meticulous attention to detail ensures that every component stands up to the most demanding environments, exemplifying unrivaled craftsmanship and engineering excellence.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Our unwavering commitment to your success manifests through continuous support from our expert technical team, ensuring your operations are consistently smooth and efficient. This dedication guarantees long-term reliability and enhances your peace of mind.
- Maintenance Service: Ensuring Peak Performance and Longevity Experience unparalleled performance and extended equipment life with our meticulous maintenance services. Regular inspections coupled with comprehensive maintenance protocols ensure that your valuable machinery operates at its optimal best, safeguarding its longevity.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Count on us for superior quality component replacements that seamlessly integrate with your existing equipment. Our premium parts ensure your machinery remains efficient and retains its original integrity, minimizing downtime and maximizing productivity.
- Technical Assistance: Expert Solutions for Your Every Inquiry Benefit from expert insights and detailed answers to all your technical inquiries. Our responsive support ensures you are well-equipped with the knowledge and guidance necessary to tackle any operational challenge with confidence.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our bespoke training programs, crafted to enhance their skills in operating and maintaining the dredger. Our focused educational initiatives build your team's proficiency and confidence, ensuring exceptional operational capability.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence, representing our unwavering commitment to the highest standards of quality and safety in the industry.
- BV: Bureau Veritas - Renowned and respected on a global scale, this prestigious certification highlights our steadfast adherence to internationally recognized standards.
- ISO9001: International Quality Management Standard - Our enduring pledge to uphold superior quality management practices, ensuring excellence in every facet of our operations.
- ZC: (Additional Certification) - A further testament to our comprehensive and rigorous compliance with industry benchmarks, showcasing our dedication to excellence.
- DNV: DNV GL - A distinguished and esteemed accreditation that mirrors our unwavering dedication to safety and rigorous quality standards across all aspects of our operations.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted from premium CCS marine steel, offering exceptional durability and outstanding performance. By incorporating the latest in cutting-edge technology, we ensure that every aspect of our dredger meets the highest standards of excellence.
- Reliable Performance: Experience the pinnacle of reliable performance with our advanced drive system and trustworthy electrical components. Engineered for peak efficiency and extended longevity, our systems guarantee an optimal operational experience.
- Customization: We provide unparalleled customization options, allowing you to tailor the dredger precisely to your specifications. Our adaptability ensures that our dredgers are equipped to excel in a wide variety of working environments.
- Fast Delivery: Take advantage of our rapid delivery service. With our standard designs, we are prepared to dispatch your order within an impressive 10 to 15 days, ensuring you receive your equipment swiftly.
- Comprehensive Support: Gain peace of mind with our extensive support offerings. From lifetime technical assistance to comprehensive maintenance solutions and practical training services, we ensure your operations run smoothly and efficiently.