Presenting the Chain Bucket Iron Power Dredger, with an impressive capacity of 120m³ per T, meticulously crafted at the renowned Heng Peng Shipyard. Experience the perfect synergy of advanced engineering and superior performance with our state-of-the-art dredging technology.
1. Introduction
The Chain Bucket Iron Powder Dredger, a marvel of modern engineering, symbolizes the zenith of innovation and precision in sediment excavation and processing, particularly in the extraction of iron ore. This advanced apparatus is intricately designed to master the complex task of excavating and meticulously screening sand, gravel, and iron ore from aquatic terrains, such as rivers and lakes.
At the core of this cutting-edge machinery is an integrated system that harmoniously combines a chain bucket with a precision screening mechanism. This pioneering design empowers the dredger to adeptly retrieve material from the waterbed, ensuring a refined separation of iron ore from other substances. The chain bucket, equipped with a dynamic rotational mechanism, skillfully excavates and performs an initial sorting of materials directly from the underwater sediment.
What truly distinguishes this dredger is its extraordinary ability to effectively identify and separate iron ore from other materials. Thanks to its groundbreaking screening technology, the dredger utilizes specialized technical processes that exploit the magnetic differences found in iron ore. This elevates extraction efficiency to its highest potential, ensuring that even the tiniest particles of iron ore are captured and cleanly separated from unwanted impurities.
Engineered with a focus on superior efficiency, unmatched durability, and exceptional versatility, the Chain Bucket Iron Powder Dredger is crafted to excel across diverse environmental and geological landscapes. The central screening system incorporates both strong and weak magnetic iron ore dressing process flows, guaranteeing the efficient separation of iron ore across various grades.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Large Capacity: Engineered to handle a remarkable 120m³/h, this powerhouse effortlessly manages extensive material volumes under normal conditions, strategically crafted to fulfill the requirements of even the most ambitious large-scale operations.
- High Iron Selection Rate: Achieving an impressive iron selection rate of 95%, this equipment guarantees the meticulous extraction of iron from the excavated material, significantly boosting operational efficiency and optimizing resource usage.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: With a versatile dredging depth spanning 3-5m, this equipment is adept for diverse environments, seamlessly adapting to both shallow and moderately deep waters.
- Remote Discharge: Boasting an impressive discharge reach of up to 180m, this feature ensures smooth transportation of screened materials to specified sites, thereby slashing manual handling expenses and minimizing secondary processing efforts.
III. Advanced Power System
- Powerful Engine: Anchored by a robust 100KW main engine, this equipment promises unwavering power support, ensuring stable operation across a myriad of challenging conditions.
- Electric Control: The electric control system is designed for simplicity and efficiency, offering rapid responsiveness and easy maintenance, ensuring hassle-free operation.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed from superior iron, the equipment's main body and critical components boast exceptional wear and corrosion resistance, prolonging their operational lifespan.
- Optimized Structure: Featuring an innovative chain bucket design, this structure enhances material crushing and screening efficiency during excavation, while also minimizing energy consumption and component wear.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: The equipment is perfectly suited for regular dredging and desilting operations in rivers, expertly removing silt, sediments, and debris from the riverbed. This process not only enhances navigation but also bolsters flood discharge capabilities, ensuring smoother and safer waterways.
- Ecological Restoration: Dredging rivers with this equipment significantly elevates the river's ecological environment. It fosters the survival and reproduction of aquatic organisms and aids in reinstating the river's natural form and picturesque landscape.
II. Port and Waterway Maintenance
- Port Waterway Clearing: The equipment is invaluable for clearing mud, stones, and debris from port waterways. It guarantees smooth navigation, facilitating the efficient and safe entry and exit of ships, thereby supporting uninterrupted maritime activities.
- Berth Maintenance: Around berths, this equipment is essential for excavating and organizing mud and sediments, ensuring a flat, stable surface, thereby maintaining optimal berth conditions.
III. Reservoir and Lake Management
- Reservoir Desilting: Regular desilting of reservoirs using this equipment removes silt and sediments efficiently, enhancing water storage capacity and strengthening flood control measures.
- Lake Management: This equipment is pivotal in lake management, excelling in excavating and cleansing pollutants and sediments from the lake bottom. It significantly improves water quality and enriches the ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: This equipment is a powerhouse in iron ore mining, excelling in the excavation of iron ore and minerals. It boosts mining efficiency and optimizes resource utilization through its advanced screening and crushing capabilities.
- Tailings Processing: In iron ore mining, this equipment is adept at crushing and screening tailings, helping recover valuable components and minimize resource wastage.
V. Other Application Scenarios
- Excavation of Building Foundations: In construction projects, this equipment is instrumental for the precise excavation of building foundations, delivering a robust base for construction endeavors.
- Environmental Protection and Governance: In the realm of environmental protection and governance, this equipment excels in treating pollutants in rivers, lakes, and reservoirs, significantly improving water quality and enriching the ecological environment.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This pivotal central powerhouse is designed with unmatched expertise, perfectly accommodating the engine room to ensure smooth, uninterrupted operations and consistently deliver top-notch performance.
- Side Pontoons: These ingeniously designed side pontoons are firmly and securely attached to the main pontoon with high-quality, durable bolts. This design ensures ease of transport and assembly, exemplifying efficiency and innovation.
- Construction: Meticulously crafted with precision engineering, every component showcases a durable welded steel construction, promising extraordinary strength and longevity. The hull is constructed using superior CCSB-grade shipbuilding steel, underscoring its exceptional quality and dependability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unparalleled, enduring support from our dedicated technical team, ensuring your operations not only remain seamless but also achieve peak efficiency. This steadfast commitment fosters a legacy of long-term reliability and unmatched peace of mind for your business endeavors.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team delivers meticulous inspections and comprehensive maintenance programs that guarantee supreme operational performance, effectively extending the lifespan of your valuable equipment to new heights of excellence.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We are committed to supplying top-tier replacements for essential original components, as needed, ensuring your equipment maintains its pinnacle performance and structural integrity at all times.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions to every technical inquiry and challenge, equipping you with the necessary knowledge and support to confidently tackle any obstacle that comes your way.
- Training: Tailored Educational Programs for Mastery and Proficiency Immerse yourself in our bespoke training services, thoughtfully designed to empower your team. These programs enhance their capabilities in efficiently operating and maintaining the dredger, instilling a profound sense of confidence and a pursuit of excellence.
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