Introducing the formidable Chain Bucket Iron Power Dredger 120m³ /T, masterfully crafted at the prestigious Heng Peng Shipyard. This remarkable dredger is designed to revolutionize salt extraction processes with its unparalleled efficiency and precision.
1. Introduction
The Chain Bucket Iron Powder Dredger represents the pinnacle of innovation and precision in the field of sediment excavation and processing, particularly for extracting iron ore. This exceptional machine has been meticulously engineered to excel in the complex task of excavating and screening sand, gravel, and iron ore from aquatic environments like rivers and lakes. Its design reflects the latest advancements, making it an invaluable asset for efficient and effective sediment processing.
At the core of this cutting-edge machinery is an integrated system that flawlessly merges a chain bucket with a precision screening mechanism. This ingenious design allows the dredger to effectively retrieve materials from the waterbed, ensuring meticulous separation of iron ore from other components. The chain bucket, featuring a dynamic rotational mechanism, is expertly crafted to excavate and perform an initial sorting of materials right from the underwater sediment, setting new standards in dredging technology.
What truly distinguishes this dredger is its extraordinary capability to differentiate and separate iron ore from other materials. Thanks to its groundbreaking screening technology, the dredger utilizes specialized technical processes that capitalize on the magnetic differences present in iron ore. This enhances extraction efficiency to its maximum potential, ensuring even the finest particles of iron ore are captured and meticulously separated from any unwanted impurities, elevating the quality of extracted material.
Engineered with a focus on superior efficiency, enduring durability, and remarkable versatility, the Chain Bucket Iron Powder Dredger is designed to thrive in a wide array of environmental and geological settings. Its core screening system incorporates both strong and weak magnetic iron ore dressing process flows, ensuring the efficient separation of iron ore irrespective of its grade, thereby delivering unparalleled performance and reliability in diverse mining contexts.
2.Specification
| Specification |
Parameter |
| Capacity |
120m³/h |
| Dredging Depth |
3-5m |
| Discharge Distance |
180m |
| Main Engine Power |
100KW |
| Operation System |
Electric Control |
| Material Selection |
Iron |
| Iron Selection Rate |
95% |
3. Features
- Expansive Capacity: Boasting an impressive capacity of 120m³/h, this state-of-the-art equipment effortlessly manages a vast volume of material during standard operations, perfectly catering to the needs of large-scale industrial undertakings.
- Superior Iron Selection Rate: Achieving a remarkable iron selection rate of 95%, this equipment ensures highly efficient screening of iron content from the excavated material. This not only enhances operational efficiency but also optimizes resource utilization.
II. Versatile Operational Capabilities
- Optimal Dredging Depth: With a dredging depth ranging from 3 to 5 meters, this equipment is adept for diverse operational settings, accommodating both shallow and moderately deep water environments with ease.
- Efficient Remote Discharge: Capable of discharging material up to 180 meters away, this feature significantly streamlines the transportation process of screened material to designated sites, effectively minimizing manual handling costs and reducing the need for secondary processing.
III. Sophisticated Power System
- Robust Engine Power: Equipped with a formidable 100KW main engine, this dredger delivers ample power to ensure stable performance across varying operational conditions, meeting all power requirements seamlessly.
- User-Friendly Electric Control: The cutting-edge electric control system is not only user-friendly and quick to respond but also designed for ease of maintenance and servicing, ensuring smooth and uninterrupted operations.
IV. Resilient Materials and Ingenious Structural Design
- Premium Materials: Crafted from top-grade iron, the main body and vital components exhibit exceptional wear and corrosion resistance, thus significantly prolonging the equipment's service life and ensuring long-term reliability.
- Streamlined Structure: The innovative chain bucket design enhances the equipment's capacity to efficiently crush and screen materials during excavation, while simultaneously reducing energy consumption and minimizing wear and tear.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: This state-of-the-art equipment is perfect for the meticulous maintenance of rivers, allowing for regular dredging and desilting. It efficiently removes silt, sediments, and debris from the riverbed, thereby significantly enhancing navigation and boosting flood discharge capabilities.
- Ecological Restoration: Through strategic river dredging, the ecological ambiance of the river is rejuvenated, fostering the thriving and reproduction of diverse aquatic organisms. This process simultaneously aids in restoring the river's natural form and breathtaking landscape.
II. Port and Waterway Maintenance
- Port Waterway Clearing: Utilize this equipment to meticulously clear mud, stones, and debris from port waterways, ensuring they remain unobstructed for seamless navigation. This guarantees the safe and efficient entry and exit of ships, maintaining smooth maritime operations.
- Berth Maintenance: Around berths, this equipment excels in excavating and organizing mud and sediments, preserving a flat and stable surface. This meticulous maintenance ensures the berths are always ready for operational demands.
III. Reservoir and Lake Management
- Reservoir Desilting: Regular desilting is made effortless with this equipment, as it effectively removes silt and sediments from reservoir bottoms. This enhancement improves water storage capacity and strengthens flood control capabilities, ensuring optimal reservoir performance.
- Lake Management: For sophisticated lake management, this equipment excels in excavating and cleansing pollutants and sediments from lake bottoms, resulting in improved water quality and a healthier ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: In the realm of iron ore mining, this equipment is indispensable, as it efficiently excavates iron ore and minerals, significantly enhancing mining productivity. With efficient screening and crushing functions, resource utilization is optimized.
- Tailings Processing: During iron ore mining operations, this equipment is paramount in the crushing and screening of tailings. It plays a pivotal role in recovering valuable components from tailings, minimizing waste and maximizing resource conservation.
V. Other Application Scenarios
- Excavation of Building Foundations: This equipment is a cornerstone in construction projects, excelling in the excavation of robust building foundations. It ensures a solid and reliable base, paving the way for successful building construction.
- Environmental Protection and Governance: In environmental protection and governance, this equipment is unmatched in treating pollutants in rivers, lakes, and reservoirs. It significantly enhances water quality and supports the restoration of ecological balance.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is a marvel of engineering, expertly crafted to house the engine room with precision. It ensures continuous, seamless operations and delivers exceptional performance at every turn.
- Side Pontoons: Ingeniously designed, the two side pontoons are firmly anchored to the main pontoon with superior-grade bolts. This not only facilitates smooth transport but also ensures effortless assembly, setting a new benchmark for efficiency.
- Construction: Meticulously engineered with precision craftsmanship, all components boast a solid welded steel construction, providing unmatched durability and strength. The hull is crafted from superior CCSB-grade shipbuilding steel plate, underscoring its supreme quality and steadfast reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Delight in the enduring support provided by our dedicated technical team, whose commitment to excellence ensures your operations remain smooth and profoundly efficient. With our unwavering assistance, you can enjoy long-term reliability, fostering a serene peace of mind for all your endeavors.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team carries out meticulous inspections and comprehensive maintenance services, meticulously designed to guarantee supreme performance. This exceptional attention to detail effectively prolongs the lifespan of your invaluable equipment, ensuring it operates at its best for years to come.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We are committed to supplying top-tier replacements for original components whenever required, ensuring your equipment's performance and integrity are consistently maintained at peak levels, allowing for seamless functionality and uninterrupted operations.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions to all your technical inquiries and challenges. With our support, you are equipped with the knowledge and backing needed to confidently overcome any obstacle, empowering you to maintain operational excellence.
- Training: Tailored Educational Programs for Mastery and Proficiency Benefit from our bespoke training services, meticulously crafted to empower your team. Enhance their proficiency in operating and maintaining the dredger efficiently, instilling confidence and ensuring excellence in every aspect of their responsibilities.
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