Introducing the Chain Bucket Iron Power Dredger 120m³, meticulously crafted at the esteemed Heng Peng Shipyard. This magnificent dredger is engineered to perfection, channeling the pinnacle of Austrilian technology to redefine silt extraction. Its robust design ensures unparalleled efficiency and reliability, making it an indispensable asset for any demanding dredging project.
1. Introduction
The Chain Bucket Iron Power Dredger represents the zenith of innovative engineering and meticulous craftsmanship in the domain of sediment excavation, with a particular focus on the extraction of iron ore. This state-of-the-art machinery embodies the art of precision, designed to adeptly navigate the complexities of excavating and screening sand, gravel, and iron ore from aquatic settings such as rivers and lakes. Its exceptional design stands as a beacon of advanced technology, delivering unparalleled performance in the field of sediment processing.
Central to the operation of this cutting-edge dredger is a remarkably integrated system that harmoniously unites a chain bucket with an advanced precision screening mechanism. This pioneering design empowers the dredger to expertly extract material from the waterbed, facilitating an efficient and thorough separation of iron ore from surrounding substances. The chain bucket, equipped with a sophisticated dynamic rotational capability, meticulously excavates and initiates the primary sorting of materials directly from the submerged sediment layers, ensuring optimal retrieval and processing.
The distinguishing hallmark of this exceptional dredger is its unrivaled prowess in discerning and isolating iron ore from other materials. Thanks to its revolutionary screening technology, the dredger employs specialized, state-of-the-art technical methodologies that exploit the unique magnetic properties inherent in iron ore. This innovation dramatically elevates the extraction efficiency, ensuring that even the minutest particles of iron ore are meticulously captured and segregated from extraneous impurities, achieving a superior level of purity and performance.
Crafted with a focus on supreme efficiency, enduring resilience, and extraordinary adaptability, the Chain Bucket Iron Power Dredger is engineered to thrive in diverse environmental and geological conditions. Its core screening system integrates robust and nuanced magnetic iron ore dressing process flows, guaranteeing the proficient separation of iron ore across varying grades. This ensures that the dredger not only meets but exceeds the demands of any extraction challenge, providing a reliable and versatile solution for all sediment excavation needs.
2.Specification
Specification |
Parameter |
Capacity |
120m³/h |
Dredging Depth |
3-5m |
Discharge Distance |
180m |
Main Engine Power |
100KW |
Operation System |
Electric Control |
Material Selection |
Iron |
Iron Selection Rate |
95% |
3. Features
- Large Capacity: Engineered with an impressive capacity of 120m³/h, this state-of-the-art equipment is adept at processing substantial volumes of material efficiently under standard operational conditions. It is perfectly tailored to meet the rigorous demands of expansive, large-scale projects.
- High Iron Selection Rate: Boasting an extraordinary iron selection rate of 95%, this equipment exemplifies precision in isolating iron from excavated materials, thereby maximizing operational efficiency and optimizing resource utilization.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: With a versatile dredging depth ranging from 3 to 5 meters, this equipment is ideally suited for a wide array of operating environments, effectively tackling both shallow and moderately deep water conditions.
- Remote Discharge: Designed for efficiency, the equipment offers a remarkable discharge reach of up to 180 meters, streamlining the transport of processed materials to designated sites and significantly curtailing costs associated with manual handling and further processing.
III. Advanced Power System
- Powerful Engine: Equipped with a formidable 100KW main engine, this machine delivers robust power, ensuring stable and reliable operation across a diverse range of challenging conditions.
- Electric Control: The electric control system is remarkably user-friendly, offering swift response times and straightforward maintenance and servicing, enhancing overall usability and operational efficiency.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed from premium iron, the main body and critical components exhibit superior wear and corrosion resistance. This choice of materials markedly extends the equipment's lifespan, ensuring long-term durability and reliability.
- Optimized Structure: The innovative chain bucket design is expertly crafted to optimize material crushing and screening during excavation, significantly reducing both energy consumption and component wear, while enhancing performance.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: The revolutionary Chain Bucket Iron Power Dredger 120m³, enhanced with cutting-edge Australian technology, excels in the regular dredging and desilting of rivers. By skillfully removing silt, sediments, and debris from riverbeds, it significantly boosts navigation and streamlines flood discharge capabilities.
- Ecological Restoration: Through meticulous river dredging, this exceptional equipment enhances the ecological environment, creating a thriving habitat conducive to the survival and reproduction of diverse aquatic organisms. Simultaneously, it plays a pivotal role in restoring the natural landscape and form of the river.
II. Port and Waterway Maintenance
- Port Waterway Clearing: Ensuring the seamless operation of port waterways, this equipment effectively clears out mud, stones, and debris, thereby facilitating smooth navigation and guaranteeing the safe entry and exit of ships, much to the benefit of maritime operations.
- Berth Maintenance: Focused on the area around berths, this equipment excels in excavating and structuring the surrounding mud and sediments, ensuring a flat and stable surface crucial for berth maintenance and operational safety.
III. Reservoir and Lake Management
- Reservoir Desilting: With a focus on reservoir maintenance, this equipment facilitates regular desilting processes, efficiently removing silt and sediments from reservoir bottoms. This enhances water storage capacity and fortifies flood control capabilities.
- Lake Management: In the realm of lake management, this equipment is instrumental in excavating and cleansing pollutants and sediments from lake beds, thereby significantly boosting water quality and the overall ecological environment.
IV. Iron Ore Mining
- Iron Ore Mining: Unrivaled in iron ore mining, this equipment optimizes the excavation of iron ore and minerals, dramatically enhancing mining efficiency and resource utilization through its superior screening and crushing capabilities.
- Tailings Processing: In the complex process of iron ore mining, this equipment effectively tackles the crushing and screening of tailings, expertly recovering useful components and minimizing resource waste, thus championing sustainability.
V. Other Application Scenarios
- Excavation of Building Foundations: Within construction projects, this versatile equipment proves invaluable for the precise excavation of building foundations, laying the groundwork for robust and enduring construction.
- Environmental Protection and Governance: In the vital field of environmental protection and governance, this equipment is a cornerstone for the treatment of pollutants in rivers, lakes, and reservoirs, significantly elevating water quality and enhancing the ecological environment.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse is a marvel of engineering, meticulously designed to efficiently enclose the engine room. It ensures flawless functionality and delivers top-notch performance consistently.
- Side Pontoons: Cleverly engineered, the two side pontoons are firmly attached to the main pontoon using superior-quality bolts. This design facilitates easy transport and smooth assembly, epitomizing operational efficiency.
- Construction: Crafted with exceptional precision, every component boasts robust welded steel construction, ensuring unmatched durability and resilience. The hull's use of high-grade CCSB shipbuilding steel plate highlights its exceptional quality and dependability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Enjoy unwavering support from our dedicated technical team, guaranteeing your operations remain smooth and efficient. This steadfast commitment fosters long-term reliability and peace of mind.
- Maintenance Service: Ensuring Peak Performance and Longevity Our expert team conducts thorough inspections and detailed maintenance, ensuring optimal performance and extending the lifespan of your valuable equipment with precision and care.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide superior-quality replacements for original components as needed, ensuring your equipment's performance and integrity remain at their highest levels.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions for all your technical inquiries and challenges, equipping you with the knowledge and support to confidently overcome any obstacle.
- Training: Tailored Educational Programs for Mastery and Proficiency Engage in our customized training services designed to empower your team, enhancing their capabilities to efficiently operate and maintain the dredger, fostering confidence and excellence.