1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of modern engineering, skillfully crafted to tackle the rigorous demands of sand, gravel, and iron ore extraction. This cutting-edge piece of machinery integrates a sophisticated chain bucket system with a high-precision screening mechanism, making it an unparalleled choice for efficient sand and gravel harvesting from aquatic environments like rivers and lakes. What truly sets this dredger apart is its unparalleled ability to separate iron ore from a myriad of other materials, thanks to its advanced screening capabilities. Leveraging the powerful rotational dynamics of its chain bucket, the dredger adeptly excavates the water bed, performing a preliminary screening process that efficiently distinguishes iron ore from unwanted impurities. Designed with a keen eye for efficiency, robust durability, and remarkable adaptability, the Chain Bucket Iron Powder Dredger excels in a variety of environmental and geological conditions. At its core lies a technically advanced screening system that capitalizes on the magnetic differences of iron ore to enhance extraction efficiency. This system is a masterclass in innovative processes, employing a spectrum of advanced techniques such as strong and weak magnetic iron ore dressing, roasting magnetic separation, flotation, and high-intensity magnetic separation. These processes are finely tuned to handle iron ore of diverse grades, from the lowliest to the highest quality. Consequently, the Chain Bucket Iron Powder Dredger emerges as a beacon of efficiency and expertise in the realm of iron ore extraction, perfectly poised to fulfill the complex demands of the modern steel industry through its expertly crafted mineral processing capabilities and groundbreaking technological advancements.
2. Features
- Advanced Control System: Experience the pinnacle of innovation with our state-of-the-art PLC control system that empowers unparalleled efficiency through effortless one-man operation, epitomizing technological excellence in every dredging task.
- Efficient Cutter/Wheel Drive: Equipped with a cutting-edge, high-performance cutter/wheel drive mechanism, this dredger guarantees unparalleled operational excellence and peak efficiency, redefining industry standards.
- Reliable Hydraulic System: Harness the power of our robust and unwavering hydraulic system, designed to deliver seamless operations across diverse conditions, ensuring reliability you can trust.
- Fresh Water Cooling: Our advanced fresh water cooling system is engineered to significantly boost engine efficiency and performance, offering a sophisticated approach to operational enhancement.
- Pre-Delivery Testing: Assembled with precision and subjected to exhaustive quality testing, each unit promises exceptional performance and reliability, setting a benchmark in quality assurance before it reaches you.
- Quick Assembly: Designed for swift and hassle-free assembly onshore or afloat, reducing downtime significantly while maximizing productivity, every minute counts.
- Standard Design: Crafted to adhere to standard design protocols, ensuring full eligibility for the Coastal Waters Certificate and compliance with essential maritime regulations.
- Spare Parts Availability: Ensure seamless maintenance with our easily accessible standard spare parts, always ready in stock to keep your operations smooth and uninterrupted.
- Optional Equipment: Customize your dredging experience with a variety of optional equipment designed to meet specific operational needs and broaden your machine's versatility to new horizons.
3. Specification
Main Parameter Information:
- Capacity:120m³/h - Offering you a robust dredging capacity to ensure efficient operation.
- Dredging Depth:3-5m - Dive deeper with ease, navigating through varied sludge layers.
- Discharge Distance:180m - Seamlessly transport materials over significant distances, ensuring thorough coverage.
- Main Engine:100KW cummin-s - Driven by the power and reliability of a top-tier cummin-s engine.
- Operation System:Electric control - Experience superior precision and control with state-of-the-art electronic systems.
- Selection Materials:Iron
- Iron - Crafted with durable iron to withstand intense operations.Selection Rate:95% - Achieve optimal selection efficiency with an impressive 95% success rate.
4. Application Scenarios
This exceptional dredger is meticulously crafted to excel in diverse scenarios, showcasing unrivaled versatility and precision:
- Coastal and Inland River Dredging: Expertly engineered to deliver optimal performance in both coastal regions and intricate inland river systems, ensuring efficient operations.
- Sediment Excavation: Efficiently tackles cohesive sediment with prowess, adhering to the rigorous standards of MWR's demanding class III requirements for outstanding results.
- Mud and Sand Transport: Skillfully designed to transport mud and sand across extensive distances effortlessly, ensuring seamless transitions and effective transport.
- Flexible Use: Its highly adaptable design empowers unparalleled functionality across a multitude of environmental conditions, catering to various dredging needs with precision and ease.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of:
- Main Pontoon: This central powerhouse efficiently houses the engine room, ensuring seamless operations and peak performance.
- Side Pontoons: Ingeniously designed, the two side pontoons are connected to the main pontoon using bolts, allowing for effortless transport and streamlined assembly.
- Construction: Expertly crafted, all parts feature a robust welded steel construction, guaranteeing unmatched durability and strength. The hull uses premium CCSB-grade shipbuilding steel plate, a testament to its superior quality.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Count on our unwavering technical team who are here to ensure the seamless and efficient operation of your processes, paving the way for long-lasting reliability and success.
- Maintenance Service: Ensuring Peak Performance and Longevity Our meticulous regular inspections and comprehensive maintenance services guarantee that your equipment performs at its best, maximizing uptime and prolonging its lifecycle.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We supply superior quality replacements for original components as required, ensuring your equipment remains in top condition and functions flawlessly.
- Technical Assistance: Expert Solutions for Your Every Inquiry Access professional solutions to all your technical queries and issues with our expert team, providing you with the insights and support essential for overcoming any hurdles.
- Training: Tailored Educational Programs for Mastery and Proficiency Our bespoke training services are crafted to equip your team with the expertise needed to skillfully operate and maintain the dredger, instilling confidence and mastery.
7. Certifications
- CCS: China Classification Society - This prestigious certification serves as a hallmark of excellence, signifying our unwavering commitment to quality and safety in every operation.
- BV: Bureau Veritas - As a certification recognized globally, it underscores our steadfast adherence to the highest international standards, showcasing our dedication to excellence.
- ISO9001: International Quality Management Standard - Our unyielding commitment to maintaining superior quality management practices, ensuring outstanding performance and reliability.
- ZC: (Additional Certification) - This certification further attests to our comprehensive compliance with rigorous industry benchmarks, reaffirming our top-tier standards.
- DNV: DNV GL - A distinguished accreditation reflecting our relentless dedication to safety and the highest quality standards, ensuring exceptional product reliability.
8. Why Choose HengPeng
- Unrivaled Quality: Crafted with precision, our iron dredger is constructed using top-tier CCS marine steel, offering exceptional durability and performance. By embracing cutting-edge technology, we guarantee a product that stands the test of time and meets the most demanding standards.
- Steadfast Performance: Discover the advantage of our next-generation drive system coupled with robust electrical components, engineered for peak efficiency and lasting reliability, ensuring your operations run smoothly and effectively.
- Tailored Customization: We provide extraordinary adaptability, allowing you to tailor the dredger to perfectly align with your specific requirements and seamlessly integrate into a variety of challenging environments.
- Rapid Delivery: Take advantage of our expedited delivery services, with standard models ready for dispatch in just 10-15 days, ensuring you get the solutions you need without delay.
- Holistic Support Solutions: Gain confidence with our comprehensive support package, which includes lifetime technical assistance, extensive maintenance options, and immersive training programs, all designed to facilitate flawless operation and continuous success.