1. Introduction
Chain Bucket IronThe Chain Bucket Iron Powder Dredger represents the pinnacle of advanced engineering, purposefully crafted for the exacting task of sand and gravel excavation, with a specialized focus on iron ore extraction. This remarkable machine features an integrated system combining the robust chain bucket mechanism with a precision-engineered screening system, enabling it to expertly gather sand and gravel from diverse aquatic environments like rivers and lakes. The crowning achievement of this equipment is its capability to efficiently isolate iron ore from other materials, thanks to its state-of-the-art screening system. Harnessing the rotational force of the chain bucket, this dredger excels in excavating from the water's bed, where it performs a preliminary screening to separate iron ore from unwanted impurities. Engineered with an unwavering commitment to maximum efficiency, exceptional durability, and outstanding adaptability, the Chain Bucket Iron Powder Dredger is designed to conquer a wide range of environmental and geological conditions. Its screening system is at the forefront of technology, deploying specialized processes that tap into the magnetic properties of iron ore to enhance extraction efficiency. These processes include an array of sophisticated techniques such as strong and weak magnetic iron ore dressing process flows, ensuring the effective separation of iron ore. Advanced methods like roasting magnetic separation, flotation, and high-intensity magnetic separation are expertly applied, accommodating various iron ore grades, from low to high. Consequently, the Chain Bucket Iron Powder Dredger stands as a testament to efficiency and expertise in iron ore extraction, perfectly poised to fulfill the diverse demands of the modern steel industry with its meticulously engineered mineral processing flow and cutting-edge technological advancements.
2. Features
- Advanced Control System: Experience the pinnacle of technological innovation with our cutting-edge PLC control system. This advanced system empowers the China Heavy-Duty 120m3/T Chain Bucket Iron Dredger to be operated effortlessly by a single individual, ensuring a seamless, efficient, and highly productive operational experience.
- Efficient Cutter/Wheel Drive: Featuring a state-of-the-art, high-performance cutter/wheel drive system, this dredger guarantees optimal operation with unmatched efficiency, effortlessly slicing through the toughest materials with precision and power.
- Reliable Hydraulic System: Engineered with a robust and highly dependable hydraulic system, this dredger promises smooth, uninterrupted operations across diverse environmental conditions, ensuring reliability and peak performance at all times.
- Fresh Water Cooling: Our sophisticated fresh water cooling system is designed to elevate the engine's efficiency and performance, ensuring your dredger operates at maximum capacity without overheating.
- Pre-Delivery Testing: Every dredger is meticulously assembled and undergoes rigorous quality testing before delivery, ensuring unparalleled performance and reliability from the moment it is deployed.
- Quick Assembly: Designed for swift and straightforward assembly, whether on water or on land, this dredger significantly reduces downtime, allowing you to maximize productivity right from the start.
- Standard Design: Built according to recognized standard design principles, our dredger is fully compliant with maritime regulations and eligible for the Coastal Waters Certificate, ensuring safety and operational integrity.
- Spare Parts Availability: With a ready supply of standard spare parts available from stock, maintaining your dredger is hassle-free, ensuring smooth operations and minimizing maintenance downtime.
- Optional Equipment: Customize your dredger with a variety of optional equipment to meet specific operational requirements, enhancing its versatility and adaptability to diverse tasks.
3. Specification
Main Parameter Information:
- Capacity: 120m³/h - Experience unmatched efficiency with our high-capacity dredging capability, managing up to 120 cubic meters per hour.
- Dredging Depth: 3-5m - Reach exceptional depths with a versatile range of 3 to 5 meters, ensuring comprehensive sand extraction.
- Discharge Distance: 180m - Benefit from an impressive discharge distance of 180 meters, facilitating seamless sand relocation.
- Main Engine: 100KW Cummins - Powered by a robust 100 KW Cummins engine, delivering reliable and powerful performance.
- Operation System: Electric control - Operate with ease and precision through an advanced electric control system.
- Selection Materials:Iron
- Iron - Built with premium iron, ensuring durability and resilience for demanding operations.Selection Rate: 95% - Achieve a high selection rate of 95%, optimizing productivity and efficiency.
4. Application Scenarios
This state-of-the-art dredger, designed with precision and expertise, is meticulously crafted to excel in the following applications:
- Coastal and Inland River Dredging: Expertly engineered to operate with outstanding efficiency in both coastal regions and inland river systems, this dredger ensures optimal performance in diverse aquatic environments.
- Sediment Excavation: With remarkable precision, it efficiently tackles cohesive sediment removal, meeting and exceeding the rigorous standards set by the Ministry of Water Resources (MWR) for class III requirements.
- Mud and Sand Transport: Purposefully designed to skillfully transport mud and sand across extensive distances, this dredger operates with effortless ease and exceptional reliability.
- Flexible Use: Its versatile and adaptable design empowers functionality across a multitude of environmental conditions, seamlessly catering to various and complex dredging needs with utmost efficiency.
5. Hull Decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of various meticulously designed components that ensure optimal functionality and reliability:
- Main Pontoon: Serving as the central hub of operation, this powerhouse houses the engine room with remarkable efficiency, ensuring seamless operations and peak performance at all times.
- Side Pontoons: Ingeniously crafted, these two side pontoons are bolted to the main pontoon, facilitating effortless transport and streamlined assembly, making it a marvel of engineering.
- Construction: Expertly crafted to perfection, all parts boast a robust welded steel construction, providing unmatched durability and strength. The hull features premium CCSB-grade shipbuilding steel plate, which stands as a testament to its superior quality and resilience.
6. After-Sales Service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Benefit from our unwavering commitment to your operations with lifelong technical support. Our expert team stands ready to ensure your processes are always smooth, efficient, and reliable, fostering your success for years to come.
- Maintenance Service: Ensuring Peak Performance and Longevity Our meticulous maintenance services include regular inspections and comprehensive care, guaranteeing that your equipment performs optimally and enjoys a prolonged lifespan, thus maximizing its value.
- Accessory Replacement: Premium Quality Components for Seamless Functionality Whenever replacements are needed, we provide top-tier original components, ensuring that your equipment retains its high performance and structural integrity, facilitating uninterrupted operations.
- Technical Assistance: Expert Solutions for Your Every Inquiry Get insightful, expert responses to all your technical inquiries and challenges. Our dedicated team ensures you have the precise knowledge and robust support to overcome any obstacle.
- Training: Tailored Educational Programs for Mastery and Proficiency Empower your team with our bespoke training programs, crafted to instill confidence and proficiency. Equip them with the skills necessary to expertly operate and maintain the dredger, ensuring superior performance.
7. Certifications
- CCS: China Classification Society - A hallmark of excellence that embodies our unwavering commitment to maintaining the highest levels of quality and safety in our operations.
- BV: Bureau Veritas - Globally recognized, this prestigious certification highlights our steadfast dedication to upholding stringent international standards in every aspect of our business.
- ISO9001: International Quality Management Standard - Our enduring commitment to fostering superior quality management practices and ensuring excellence in every process.
- ZC: (Additional Certification) - A further demonstration of our extensive compliance with industry benchmarks, fortifying our reputation for excellence.
- DNV: DNV GL - A prestigious accreditation that underscores our resolute dedication to safety and uncompromising quality standards, reflecting our commitment to excellence and rigorous industry compliance.
8. Why Choose HengPeng
- High Quality: Our iron dredger is meticulously crafted with CCS marine steel, ensuring unmatched durability and performance, thanks to our integration of cutting-edge technology. This dedication to excellence guarantees longevity and reliability, making it a cornerstone in the dredging industry.
- Reliable Performance: Experience superior performance with our state-of-the-art drive system and dependable electrical components, designed for optimal efficiency and longevity. Our engineering prowess ensures that each operation is executed with precision and consistency, achieving outstanding results every time.
- Customization: We offer unparalleled flexibility with the ability to customize the dredger to meet your exact needs and adapt to diverse working environments. Tailor your equipment to perfection, ensuring it is perfectly suited for your specific operational requirements.
- Fast Delivery: Benefit from our swift delivery service, with standard designs ready to be dispatched within a mere 10-15 days. This rapid turnaround time ensures that your projects remain on schedule without compromising on quality.
- Comprehensive Support: Enjoy peace of mind with our lifetime technical support, comprehensive maintenance solutions, and hands-on training services to ensure seamless operation. Our dedicated team is always at your service, providing expert guidance and ensuring your equipment functions flawlessly.
){kind=link}