Introducing the exceptional Chain Bucket Iron Power Dredger - a marvel of engineering from the renowned Heng Peng Shipyard, boasting an impressive capacity of 120m³ per hour. Experience the pinnacle of efficiency and performance!
1. Introduction
The Chain Bucket Iron Powder Dredger is a marvel of modern engineering, epitomizing the epitome of cutting-edge innovation and meticulous precision in sediment excavation and processing. With a special focus on iron ore extraction, this advanced piece of machinery is expertly engineered to master the complex task of sifting through sand, gravel, and valuable iron ore from aquatic domains such as rivers and lakes.
At the core of this state-of-the-art apparatus is a seamlessly integrated system that artfully merges a chain bucket with a precision screening mechanism, pushing technological boundaries. This revolutionary design empowers the dredger to adeptly recover materials from the waterbed, ensuring an immaculate separation of iron ore from other components. The chain bucket, featuring a dynamic and efficient rotational mechanism, masterfully excavates and preliminarily sorts materials directly from the underwater sediment with unparalleled finesse.
What distinguishes this dredger as a leader in its field is its remarkable proficiency in discerning and separating iron ore from other substances. Leveraging groundbreaking screening technology, the dredger employs specialized technical processes that exploit the magnetic disparities unique to iron ore. This maximizes extraction efficiency to the highest degree, guaranteeing that even the most minute iron ore particles are captured and isolated from unwanted impurities, assuring optimal purity.
Designed with a focus on unparalleled efficiency, long-lasting durability, and extraordinary adaptability, the Chain Bucket Iron Powder Dredger shines in diverse environmental and geological contexts. Its sophisticated core screening system integrates both strong and weak magnetic iron ore dressing process flows, ensuring the proficient separation of iron ore regardless of grade, thus offering unmatched operational excellence and versatility.
2.Specification
Specification |
Parameter |
Capacity |
120m³/h |
Dredging Depth |
3-5m |
Discharge Distance |
180m |
Main Engine Power |
100KW |
Operation System |
Electric Control |
Material Selection |
Iron |
Iron Selection Rate |
95% |
3. Features
- Large Capacity: Designed to handle a massive 120m³/h, this powerhouse effortlessly manages substantial material volumes, meeting the rigorous demands of extensive industrial operations with ease.
- High Iron Selection Rate: Achieve an impressive 95% iron selection rate, ensuring optimal extraction and refinement of iron from excavated materials. This boosts operational efficiency and maximizes resource utilization.
II. Flexible Operation Capabilities
- Moderate Dredging Depth: Operating effectively between a depth of 3-5m, this versatile dredger adapts to various environments, from shallow to moderately deep waters, offering unparalleled operational adaptability.
- Remote Discharge: With the capability to discharge materials up to a distance of 180m, this feature significantly reduces manual handling and secondary processing costs, ensuring efficient material transportation to specified locations.
III. Advanced Power System
- Powerful Engine: Equipped with a robust 100KW engine, this machinery assures stable and powerful performance, seamlessly executing operations under a wide range of conditions.
- Electric Control: The user-friendly electric control system is designed for quick responsiveness, ease of maintenance, and straightforward operation, ensuring seamless control and reliability.
IV. Durable Materials and Structural Design
- High-Quality Materials: Constructed with premium iron, the main body and essential components boast exceptional wear and corrosion resistance, significantly prolonging the equipment's lifespan.
- Optimized Structure: Featuring an innovative chain bucket design, this equipment excels in efficiently crushing and screening materials during excavation, all while minimizing energy consumption and wear.
4.Application scenarios
I. River Dredging and Desilting
- River Maintenance: Our state-of-the-art equipment is masterfully designed for the regular upkeep of riverbeds, effortlessly navigating and clearing obstructions to enhance both navigation and flood management. By efficiently removing silt, sediment, and debris, it ensures a seamless and safer flow of river traffic.
- Ecological Restoration: Through precise dredging operations, our equipment acts as a catalyst for revitalizing river ecosystems, fostering the thriving regeneration of aquatic life. It also aids in restoring the river's natural beauty and topography, contributing to a balanced and sustainable environment.
II. Port and Waterway Maintenance
- Port Waterway Clearing: With cutting-edge technology, the equipment swiftly removes mud, stones, and debris from port waterways, ensuring unobstructed navigation and guaranteeing the safe passage of vessels in and out of harbors.
- Berth Maintenance: The equipment plays a crucial role in maintaining the integrity of berth areas by meticulously excavating and leveling sediments, ensuring a stable and level surface that supports seamless docking operations.
III. Reservoir and Lake Management
- Reservoir Desilting: Engineered for regular maintenance, the equipment efficiently desilts reservoirs, enhancing their capacity for water storage and bolstering flood defense mechanisms by clearing the reservoir bed of silts and sediments.
- Lake Management: In the realm of lake management, our equipment excels in removing pollutants and sediments, rejuvenating water quality and uplifting the ecological balance, thereby transforming lakes into pristine bodies of water.
IV. Iron Ore Mining
- Iron Ore Mining: Our pioneering equipment revolutionizes iron ore mining by enhancing extraction efficiency. It performs superior excavation of iron minerals and ores, streamlining processes with its robust screening and crushing functions to optimize resource yield.
- Tailings Processing: During iron ore mining, our equipment proves indispensable in tailings management. It efficiently crushes and screens tailings, recovering valuable components and minimizing resource wastage through innovative utilization techniques.
V. Other Application Scenarios
- Excavation of Building Foundations: Essential for construction projects, our equipment provides precision excavation for building foundations, ensuring robust support and stability essential for successful structural development.
- Environmental Protection and Governance: In environmental protection, our equipment is pivotal in treating pollutants across water bodies, significantly boosting water quality and reinforcing the ecological framework, promoting a healthier environment for future generations.
5.Hull decomposition
The hull of the HENGPENG 2000m³/H Submersible Sand Suction Dredger consists of the following components:
- Main Pontoon: This central powerhouse is meticulously engineered to house the engine room with precision. It ensures smooth operations and consistently delivers outstanding performance, making it a vital component of our design.
- Side Pontoons: Crafted with innovation, the two side pontoons are firmly attached to the main pontoon with superior-quality bolts. This design choice not only facilitates easy transportation but also ensures swift and efficient assembly, embodying a new standard of operational efficiency.
- Construction: Each component is expertly crafted with high precision, featuring a robust welded steel construction that promises extraordinary durability and resilience. We utilize premium CCSB-grade shipbuilding steel plate, which underscores our commitment to delivering exceptional quality and reliability.
6.After-sales service
- Lifetime Technical Support: Your Reliable Partner for Continuous Success Experience unparalleled support from our dedicated technical experts, ensuring your operations run smoothly and flawlessly. This unwavering commitment fosters enduring reliability and peace of mind, making us your steadfast ally in success.
- Maintenance Service: Ensuring Peak Performance and Longevity Our skilled team performs detailed inspections and thorough maintenance to ensure optimal performance, significantly extending the lifespan of your precious equipment and safeguarding your investment.
- Accessory Replacement: Premium Quality Components for Seamless Functionality We provide superior quality replacements for original components as necessary, ensuring your equipment consistently operates at its best while maintaining its integrity and performance.
- Technical Assistance: Expert Solutions for Your Every Inquiry Receive expert solutions to all your technical questions and challenges, ensuring you have the knowledge and support necessary to tackle any hurdle with assurance and expertise.
- Training: Tailored Educational Programs for Mastery and Proficiency Take advantage of our custom-tailored training services, designed to empower your team by enhancing their skills in operating and maintaining the dredger, fostering confidence and achieving operational excellence.